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Analysis of the Decrease in Compressed Air Production of the Air Compressor onboard MT Seroja III Bayhaqi Putra; Nasri; Abdi Seno; Intan Sianturi; Rika Fitriani
Journal of Engineering Science and Technology Management (JES-TM) Vol. 6 No. 2 (2026): June 2026
Publisher : Journal of Engineering Science and Technology Management

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jestm.v6i2.409

Abstract

The air compressor is an essential auxiliary machinery onboard MT Seroja III, playing a critical role in supporting vessel maneuverability, operational safety, and main engine starting readiness. During operations, a critical reduction in compressed air production was encountered, leading to prolonged air reservoir filling times and potential risks during ship maneuvering. This study aims to identify the root causes of decreased compressed air production in the main air compressor onboard MT Seroja III and to formulate corrective and preventive maintenance actions based on onboard observations and Fault Tree Analysis (FTA). This research employs a qualitative descriptive method, utilizing continuous monitoring parameter logs, field inspections, and semi-structured interviews with engine officers over a 12-month sea service period. The diagnostic findings using FTA indicate that the decrease in volumetric efficiency was primarily caused by high-resistance suction filter blockages, severe carbon fouling on suction and delivery valves, and piston ring degradation. Corrective maintenance involving filter purging, valve refacing, and piston ring replacement successfully restored the compressor discharge pressure to 30 bar and reduced the air receiver filling time from 45 minutes to 15 minutes. The study concludes that strict adherence to the vessel's Planned Maintenance System (PMS) is mandatory to guarantee operational safety and prevent compression loss.
Analysis of the Effectiveness of the Marine Growth Prevention System (MGPS) in Preventing Marine Organism Growth in the Engine Cooling System of MV Ever Clear Brian Pratama Timur; Monika Retno Gunarti; Nasri; Intan Sianturi; Elly Kusumawati
Journal of Engineering Science and Technology Management (JES-TM) Vol. 6 No. 2 (2026): June 2026
Publisher : Journal of Engineering Science and Technology Management

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jestm.v6i2.414

Abstract

The ship engine cooling system is critical for maintaining the operational stability of main and auxiliary machinery. However, biofouling within sea chests and seawater pipelines remains a prevalent issue, leading to flow obstruction, reduced heat transfer efficiency, and potential engine malfunction. While the Marine Growth Prevention System (MGPS) is designed to mitigate this via electrolysis, marine growth persisted on MV Ever Clear, indicating suboptimal system performance. This study aims to analyze the effectiveness of the MGPS in preventing biofouling and to identify factors contributing to its performance degradation. Using a qualitative descriptive method with a case study approach, data were collected through direct onboard observation, interviews with the engineering crew, and document analysis. Results indicate that the decreased effectiveness was primarily caused by insufficient electrode maintenance, unstable electrical parameters (current and voltage), and inadequate operational monitoring. These deficiencies compromised the electrolysis process, preventing sufficient ion release. It is concluded that MGPS efficacy is contingent upon stable electrical parameters, rigorous preventive maintenance, and consistent operational supervision in accordance with established procedures.