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All Journal International Journal of Evaluation and Research in Education (IJERE) Jurnal Dedikasi AKSIOMA: Jurnal Program Studi Pendidikan Matematika Jurnal Edukasi Matematika dan Sains Edu Sains: Jurnal Pendidikan Sains dan Matematika Jurnal Gantang Al-Jabar : Jurnal Pendidikan Matematika JTAM (Jurnal Teori dan Aplikasi Matematika) JURNAL PENDIDIKAN SAINS DAN APLIKASINYA Jurnal Caksana: Pendidikan Anak Usia Dini Jurnal Review Pendidikan dan Pengajaran (JRPP) Alifmatika: Jurnal Pendidikan dan Pembelajaran Matematika Uninus Journal of Mathematics Educations and Science (UJMES) Assyfa Learning Journal Delta-Phi Jurnal Pendidikan Matematika Jurnal Penelitian Tindakan Kelas Revenue Journal: Management and Entrepreneurship Journal of Teaching and Learning Mathematics (JTLM) Indonesian Journal of Learning and Educational Studies Assyfa Journal of Islamic Studies Edutechnium Journal of Educational Technology Assyfa Journal of Farming and Agriculture
Usmiyatun Usmiyatun
Universitas Muhammadiyah Malang
Religion Agriculture, Biological Sciences & Forestry Biochemistry, Genetics & Molecular Biology Chemistry Civil Engineering, Building, Construction & Architecture Economics, Econometrics & Finance Education Environmental Science Languange, Linguistic, Communication & Media Materials Science & Nanotechnology Mathematics Physics Public Health Social Sciences Other

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Operational Inefficiencies, Bottlenecks, and Poor Layout in Post-Harvest Processes as Barriers to Agro-Industry Productivity and Profitability: A Systematic Literature Review and Case Study Kurniawan, Rudi; usmiyatun, usmiyatun; Sulistyowati, Enik; Ardianik, Ardianik
Assyfa Journal Scientific Essay Vol 3 No 1 (2025): Assyfa Journal of Farming and Agriculture (November)
Publisher : CV. Bimbingan Belajar Assyfa

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.61650/ajfa.v3i1.618

Abstract

Serious challenges in the agro-industry—such as operational inefficiencies, process bottlenecks, and suboptimal post-harvest facility layouts—directly reduce productivity, product quality, and profitability. While numerous studies have examined agricultural process improvements, a significant empirical gap exists between 2022 and 2026 regarding the comprehensive integration of industrial techniques—particularly Lean Manufacturing, Six Sigma, and Discrete-Event Simulation (DES)—in the context of sustainable food systems. This study aims to identify post-harvest operational problem patterns and the most effective optimization approaches through a PRISMA-based Systematic Literature Review (SLR) and a cross-case study synthesis. Secondary data were collected from publications in Scopus, Web of Science, and Google Scholar from 2022–2026, with analysis including waste mapping, bottleneck evaluation, layout analysis, and process simulation. The SLR results (n=38 articles) indicate that key post-harvest bottlenecks include excessive cycle times, process queues, overhandling, non-linear layouts, and low digital integration. Case studies show that the combination of Lean–Six Sigma–DES can reduce lead time by 15–45%, reduce waste by 20–60%, increase OEE (Overall Equipment Effectiveness) by up to 18%, and increase profitability by 12–30%. This research confirms the significant contribution of industrial engineering in realizing a sustainable agricultural system, increasing supply chain efficiency, and optimizing the added value of the agro-industry, becoming a reference for MSMEs, farmers, and policymakers
Co-Authors Afnan, Muhammad Agus Setio Ahmed, Mohammedalameen Aji, Fauzan Bayu Alfiani Athma Putri Rosyadi Amaliyah, Tuti Zahrotul Anhar, Jannata Arif, Viky Risnanda Arshad, Imran Baiduri Baiduri Bausir, Umar Choirudin, Choirudin CICIK YUNI LESTARI Dewi Nurmalitasari Dwi Priyo Utomo Elli Kestoro Enik Sulistyowati Fatra, Maifalinda Fitriyah, Imamah Dien Hasanah, Diana Agustina Ilham Muhammad Ilham Muhammad In’am, Akhsanul James, Mathew Lowa Karim, Samuel Khan, Shahid Laila, Alfi Rachma Nisfi Lili Dahliani Lilis Marina Angraini Lovat, Terence Minatun Nadlifah Mukhlis Rohmadi Naim, Muhammad Nasir, Muhammad Nastiti, Luvia Ranggi Niken Dwi Safitri Niswatun Hasanah Nur Aini Nurmalitasari, Dewi Nurul Septiana Olawale, Locus Son Paulo Vitor da Silva Santiago Phong Thanh Nguyen Rahmad Sugianto Rahmad Sugianto Rani Darmayanti Retno Wahyu Arian Sah Ridina Sekaryanti Riswanto Riswanto Rudi Kurniawan Safitri, Niken Dwi salsabillah, Adinda Santiago, Paulo Victor da Silva Setio, Agus Siti Qomariyah Suciati, Nur Suharsiwi Suharsiwi Sungkawati, Endang Terence Lovat Umar Bausir Ummi Rosyidah, Ummi Viky Risnanda Arif Yus Mochamad Cholily Zamzam, Rohimi