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DESIGN AND ANALYSIS OF THE KOMATSU PC400 EXCAVATOR'S TOOTH BUCKET THICKNESS USING THE FINITE ELEMENT METHOD Sutrisna, Sutrisna; Prasetiyo, Angger Bagus; Juniar , Fatur Rizki Anggun
International Journal of Mechanical Engineering Technologies and Applications Vol. 5 No. 2 (2024)
Publisher : Mechanical Engineering Department, Engineering Faculty, Brawijaya University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/MECHTA.2024.005.02.2

Abstract

Bucket teeth are an important component of an excavator that functions as a material penetrator or digger. This part is prone to failure because it is in direct contact with the ground. This study aims to determine the value of stress, strain, deformation, and safety factors that occur in the Komatsu PC400 excavator bucket teeth against thickness variations of 2.5 mm, 5 mm, 7.5 mm, and 10 mm. This study uses a computer with specifications: processor: Intel (R) Celeron (R) N4000 CPU @ 1.10 GHz, memory: 8 GB. Windows 10 Home Single Language 64-bit Operating System. This computer is equipped with Autodesk Inventor Professional 2023 and ANSYS Workbench R1 2023 software. The method used in this research is a testing method using ANSYS software with a finite element method approach, namely static structural. The simulation results of bucket teeth show the maximum deformation values are 0.16382 mm, 0.13832 mm, 0.1249 mm, and 0.11619 mm, respectively. Furthermore, the maximum equivalent stress values are 108.6 Mpa, 79.712 Mpa, 80.338 Mpa, and 79.992 Mpa, respectively. For the equivalent elastic strain maximum, 0.00052993, 0.00038899, 0.000392, and 0.00039029 were obtained. Then the safety factor value is obtained 3.8214, 5.2062, 5.1657, and 5.188. This shows that the thicker the thickness variation, the better the strength value.
Desain Dan Analisis Varian Sudut Pisau Terhadap Uji Kinerja Mesin Pencacah Rumput Yudi Candra, Andreas; Bagus Prasetiyo, Angger; Rudy Hartana, Dandung
Journal of Energy, Materials, & Manufacturing Technology Vol 3 No 01 (2024): Journal of Energy, Materials, & Manufacturing Technology
Publisher : Unit Penelitian, dan Pengabdian Masyarakat (UPPM) Politeknik ATI Makassar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.61844/jemmtec.v3i01.751

Abstract

One of the nations with the most potential for the livestock industry worldwide is Indonesia. The industry of cattle farming is one among them. An animal feed processor needs a grass cutter to expedite the operation. The blade of a grass cutter is one part that significantly affects how well it operates. The purpose of this study is to evaluate lawn cutter blade performance. The census's effectiveness and success rate, as well as its results, demonstrate this. The research will conduct performance testing, such as effective capacity tests, theoretical work capacity, machine work efficiency, and yield tests, on grass chopper machines with side sharp and centre sharp blades variants. Elephant grass measuring 10 cm in diameter, 30 cm in length, and weighing 1 kg was the material used in this study. The machine used in the research had a rotational speed of 5400 rpm. The average effective working capacity of the side sharp blade was 153.83 kg/hour, and the middle sharp blade was 126.87 kg/hour, according to the results of calculations and discussions. 181.44 kg/hour is the theoretical work capacity value. The side sharp blade has an average work efficiency rating of 84%, whereas the centre sharp blade's is 70%. A side taper blade is a fantastic suggestion for a grass cutter.
Analisis Variasi Desain Beriket Towing Bar Menggunakan Metode Elemen Hingga Terhadap Nilai Keamanan Desain Ayuhikmatin Sekarjati, Kartinasari; Rusianto, Toto; Putu Susatriawan, Anak Agung; Bagus Prasetiyo, Angger
Journal of Energy, Materials, & Manufacturing Technology Vol 3 No 02 (2024): Journal of Energy, Materials, & Manufacturing Technology
Publisher : Unit Penelitian, dan Pengabdian Masyarakat (UPPM) Politeknik ATI Makassar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.61844/jemmtec.v3i02.776

Abstract

Towing bar merupakan salah satu aksesoris kendaraan roda empat yang berfungsi untuk membuat tampilan mobil lebih menarik dan menjaga keselamatan pengendara saat terjadi kecelakaan, towing bar berfungsi  untuk melindungi bumper mobil apabila terjadi benturan. Permasalahan yang sering terjadi pada penggunaan towing bar adalah ketika dipergunakan untuk menarik kendaraan yang mengalami benturan kemudian patah sehingga mengakibatkan bodi kendaraan menjadi rusak. Tujuan penelitian ini adalaha untuk melakukan analisis struktur pada beberapa variasi briket towing bar untuk memverifikasi bahwa desain briket towing bar yang aman. Briket towing bar yang diakan dilakukan analisis ada lurus, lengkuk dan pipa berbahan material AISI 1020. Metode analisis untuk memperoleh nilai kemanan yang digunakan adalah elemen hingga. Berdasarkan pembahasan angka keamanan pada briket towing bar yang diusulkan maka diperoleh angka keamanan briket towing bar lurus sebesar 2,43, briket towing bar lengkuk sebesar 3,4 dan briket towing bar pipa sebesar 1,2 . Dari tiga desain briket towing bar yang diusulkan maka desain briket towing bar berbentuk lengkuk yang aman untuk dipergunakan di mobil, karena angka keamanan briket towing bar lengkuk sudah melebihi dari angka yang sudah dipersyaratkan
Studi Eksperimental Pengaruh Konfigurasi Dudukkan Mata Pisau Terhadap Kinerja Mesin Pencacah Rumput Bagus Prasetiyo, Angger; Sutrisna, Sutrisna; Ayuhikmatin Sekarjati, Kartinasari
Retii 2024: Prosiding Seminar Nasional ReTII ke-19 (Edisi Penelitian)
Publisher : Institut Teknologi Nasional Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

Indonesia merupakan negara terbesar yang memiliki potensi dikelola secara profesional yang bergerak dibidang peternakan, salah satunya adalah sektor perternakan sapi. Produsen utama untuk mencukupi kebutuhan pangan seperti daging dan susu adalah komoditas peternakan. Kebanyakan petani memotong rumput dengan tangan menggunakan sabit, parang, atau alat pertanian tradisional. Metode manual ini akan membutuhkan lebih banyak waktu dan usaha. Maka dari itu, mesin pencacah rumput mekanis merupakan mesin yang sangat berguna di bidang peternakan. Berdasarkan hasil penelitian tentang analisis variasi dudukkan mata pisau parallel dengan dudukkan mata pisau spiral mesin diperoleh nilai rata-rata kapasitas efektif sebesar 153,83 Kg/jam, sedangkan dudukkan yang berbeda yaitu spiral sebesar 165,35 Kg/jam. Nilai kapasitas kerja teoritis dudukkan mata pisau spiral dan dudukkan mata pisau parallel berbeda sebesar 226,8 Kg/jam. Nilai efisiensi kerja mesin pencacah rumput dengan dudukkan mata pisau parallel sebesar 67%, sedangkan dudukkan mata pisau berbeda yaitu sprisal sebesar 83%.
Analisis Kegagalan pada Bearing Block Clinker Cooler PT Semen Baturaja Pabrik 2 menggunakan Failure Mode and Effect Analysis Method (FMEA) Bagus Prasetiyo, Angger; Utomo, Putro; Sinar Saputro, Aldi
Jurnal Mesin Nusantara Vol 6 No 1 (2023): Jurnal Mesin Nusantara
Publisher : Universitas Nusantara PGRI Kediri

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.29407/jmn.v6i1.19411

Abstract

The process of making cement goes through numerous phases and different procedures in order to produce cement that is up to factory requirements. In addition to the combustion process, the cooling process also exists in the cement manufacturing kiln area, particularly the rotary kiln, but it is less crucial. A crucial aspect of the cement production machinery is the cooling procedure or clinker cooler. The cooling process here impacts the quality of the cement produced, therefore this equipment is used to cool or lower the temperature of the clinker so it doesn't burn in the rotary kiln. The relationship between the clinker's crystal concentration and the liquid phase is influenced by the rate at which the clinker cools
The Effect of Fuel Injection Duration on Exaust Gas Emissions of a 4-Stroke Engine 113.68 CC Using Bioethanol Fuel Zulfikar, Iqbal; Nurdin, Akhmad; Prasetiyo, Angger Bagus; Irawan, Bambang
Jurnal Pendidikan Teknik Mesin Vol. 25 No. 02 (2025): December 2025 (on going)
Publisher : Universitas Negeri Semarang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.15294/jptm.v25i02.33503

Abstract

In Indonesia, the number of motor vehicles using fuel as an energy source is rising quickly. The government has developed renewable energy to reduce fuel consumption because, according to the Downstream Oil and Gas Regulatory Agency (BPH Migas), the consumption of gasoline-type fuels in 2017 was 1,858,875 L/Quarter. Determining the impact of using bioethanol with different injection times on exhaust gas emissions was the aim of this study. Bioethanol is an environmentally friendly alternative fuel for cars that uses less fuel. It is a renewable energy source made from vegetable sources. Variations in fuel injection duration and exhaust gas emission are the main subjects of this study. With no modifications to compression, the engine operates under standard conditions. A gas analyzer and engine speeds of 1500, 2000, 3000, 4000, and 5000 Rpm were used in the study. According to the study's findings, the amount of CO exhaust gas dropped. At 5000 RPM for 4 ms, the lowest CO in bioethanol fuel is 1.21%. With bioethanol fuel, the amount of HC exhaust gas emissions has dropped. 710 ppm at 3000 Rpm for 4 ms is the lowest HC level. When using bioethanol as fuel, the amount of CO2 emissions rises. The maximum CO2 concentration is 6.50% at 5000 RPM for 4 ms. The maximum amount of O2 emissions from bioethanol fuel is recorded at 1500 RPM for 4 ms.
Numerical Study of the Effect of  Notch Geometry (Standard, Elliptical, Diamond) on Excavator Bucket Tooth Strength Based on Finite Element Analysis Sutrisna, Sutrisna; Darmayani, Bayu Purnama Marwita; Prasetiyo, Angger Bagus
Infotekmesin Vol 17 No 1 (2026): Infotekmesin: Januari 2026
Publisher : P3M Politeknik Negeri Cilacap

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35970/infotekmesin.v17i1.3032

Abstract

The use of excavators across industrial and mining sectors is critical, particularly for bucket tooth components that perform penetration and excavation. These components often undergo wear and tear due to repeated stress and abrasion. This study aims to analyze the influence of variations in bucket tooth notch types on stress, strain, deformation, and safety factors using the Finite Element Method. The variation of standard, elliptical, and diamond notch types in the Komatsu PC200 bucket tooth model was designed using Autodesk Inventor Professional 2025. The simulation results show that the elliptical notch type has a maximum stress value of 6.2893 MPa, a maximum strain of 0.000036465 ul, and a maximum deformation of 0.00266049 mm, which is better than the standard and diamond types. Meanwhile, the diamond type has the highest maximum stress of 7.8416 MPa and the lowest deformation of 0.00259299 mm. The highest safety factor was found in the elliptical type (6.91635), which indicates that this design is safer to use in heavy workload conditions. The results of this study show that the elliptical notch type design is more efficient and has the best resistance to workload, so that it can improve the service life and performance of bucket teeth. The applied load represents a static reference for comparative evaluation among geometries; therefore, the results reflect relative design performance.
Stiffness Improvement of Corrugated Metal Roofs through Cross-Sectional Geometry Modification Zidan Yusron Wijanarko; Prasetiyo, Angger Bagus
Jurnal Inovasi Mesin Vol. 7 No. 2 (2025): OCTOBER 2025
Publisher : Universitas Negeri Semarang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.15294/jim.v7i2.31504

Abstract

Nowadays, many Indonesian commonly use metal trapezoidal corrugated roofs for their residential needs. Nevertheless, the roofs often deformed or failed due to heavy rains or storms, especially in tropical regions like Indonesia. Therefore, a new model was investigated and proposed in this research to enhance the stiffness-to-weight ratio of the roofs. Computational simulation was conducted to compare the existing and the proposed model of the roofs. The addition of some small folds in certain positions successfully increases the stiffness-to-weight ratio of the roof by 11.58% compared to the existing model.
ANALISIS PENGARUH METODE VACUUM BAG TERHADAP GEOMETRI SAYAP UAV SKYWALKER Ikbal Rizki Putra; Ferry Setiawan; Sehono; Angger Bagus Prasetiyo
Scientific Journal of Mechanical Engineering Kinematika Vol 8 No 1 (2023): SJME Kinematika Juni 2023
Publisher : Mechanical Engineering Department, Faculty of Engineering, Universitas Lambung Mangkurat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20527/sjmekinematika.v8i1.244

Abstract

This research focuses on manufacturing composite wings using the vacuum bag process. The vacuum bag method is used because it can reduce manufacturing time and improve the quality of the final product. This study aims to determine the impact of the vacuum bag method on the geometry between the design stages and the final results of the UAV wing. Differences in design geometry and final results are calculated by measurement. The effects of variations in thickness and loading were estimated by modeling simulations with Fusion360 Software. The geometry of the design stage and the final result did not have a significant change, with a difference of 10% in thickness, 2.45% in wing length, and 0.80% in wing width. For deformation, it can be concluded that the increase in thickness and loading is directly proportional to the magnitude of the deformation that occurs. The greater the value of thickness and loading, the greater the deformation that occurs.
PENGARUH CETAKAN BRIKET TERHADAP KARAKTERISTIK BRIKET PADA MESIN PRESS HIDROLIK Angger Bagus Prasetiyo; Sutrisna; Dandung Rudy Hartana; Iman Pradana A. Assagaf; Kartinasari Ayuhikmatin Sekarjati; Aldi Sinar Saputro; Dominggus Daniel Lefmanut; Aditya Rahayu
Scientific Journal of Mechanical Engineering Kinematika Vol 10 No 1 (2025): SJME Kinematika Juni 2025
Publisher : Mechanical Engineering Department, Faculty of Engineering, Universitas Lambung Mangkurat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20527/sjmekinematika.v10i1.606

Abstract

To create briquettes, the raw materials are compressed using a variety of pressing pressures. Briquette presses come in two popular varieties: vertical and horizontal. Briquettes are often made from non-hazardous home waste and agricultural biomass, offering a premium and sustainable alternative energy source. The goal of this study was to use a hydraulic press-type briquette press method to improve the shape properties of the briquettes. The ingredients employed in this investigation were water, tapioca, wood dust, and rice husk. The composition of the briquettes is 40% rice husk, 40% sawdust, 10% tapioca, and 10% water. A hydraulic press machine with a maximum pressure of 30 Psi was utilized in the briquette press method. This study will examine each mold's density, drop test, water resistance, and burning rate. According to this study, triangular briquettes have the lowest briquette burning rate value (0.1 g/min), the lowest impact resistance value (0.67%), the slowest burning rate value (0.1 g/min), which indicates longer burning, and the highest value (0.9696 g/cm³), which indicates a denser and more solid structure. According to the findings of the test criteria that researchers have conducted, triangular briquettes are recommended.
Co-Authors A. Assagaf, Iman Pradana Ababil, Ismail Zulpria Achmad Qodim Aditya Rahayu Agung Ariesta, Igan Agus Dhombo, Armin Alda, Ragil Aldi Sinar Saputro Alva Edy Tontowi Andrean Emaputra Anita Susiana Ariyanto Assagaf, Iman Pradana A Assagaf, Iman Pradana A. Asyratul Azmi, Azhim Ayuhikmatin Sekarjati, Kartinasari Azhim Asyratul Azmi Azhim Asyratul Azmi Azhim Azyratul Azmi Bachtiar, Marsellinus Bambang Hari Priyambodo Bambang Irawan Charlos Basilio Molo, Richardus Dahlan, Masbin Dandung Rudy Hartana Darmayani, Bayu Purnama Marwita Dede Dwi Handoko Didit Setyo Pamuji Dominggus Daniel Lefmanut Dwi Setyorini Dwi Setyorini Eka Sulistyaningsih Eka Yawara Endang Widuri Asih Enni Sulfiana Fajar Yulianto Prabowo Faris Arifin Fauzun Fauzun Fauzun Ferry Setiawan Hadi Susanto Hafidh Jakahadiyuda Prawira Hafiz Ziddin Harsoyo Sraun, Samuel Harwijayanti, Widyanita Ichwan Noor Ardiyat Ihwanul Aziz Ilmal Yaqin, Rizqi Iman Pradana A Assagaf Iman Pradana A Assagaf Iman Pradana A. Assagaf Iman Pradana A. Assagaf Iman Pradana A. Assagaf Iman Pradana A. Assagaf Iman Pradana A. Asssagaf Iqbal Rizaki Putra Jaya Asmara, Andra Jemssy Ronald Rohi Joan Magmadian, Alfred Juniar , Fatur Rizki Anggun Juniawan Preston Siahaan Mega Inayati Rif`ah Mega Lazuardi Umar Muh. Nurul Haq Amaluddin Muh. Setiawan Sukardin Muhammad Luqman Bukhori Muhammad Salim Alaydrus Nadiansyah, Irham Nurdin, Akhmad Nurhidayat Nurwimbo, Fani Pasolang, Novtricho Windy Putra, Brian Teo Putra, Ikbal Rizki Putu Susatriawan, Anak Agung Ratih Purnama Sari Riza Aditya, Sena Rizqi Ilmal Yaqin Rizqi Prastowo Robbika, Fadzkurisma Rudy Hartana, Dandung Sehono Sigiet Haryo Pranoto Sigit Haryo Pranoto Sinar Saputro, Aldi Sulfiana, Enni Sutrisna Sutrisna Sutrisna Syafaatullah, Achmad Qodim Toto Rusianto Toto Rusianto Utomo, Putro Wartono Wartono Whonica Yonathan Ito Yudi Candra, Andreas Yusron Wijanarko, Zidan Zidan Yusron Wijanarko Zulfikar Alief Utama, Iqbal Zulfikar, Iqbal