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MAINTENANCE ANALYSIS OF SWD 1 MACHINE USING RELIABILITY CENTERED MAINTENANCE (RCM) METHOD AT PLTD TELLO Padhil, Ahmad; Mail, Abdul; Jannah, Miftahul
Jurnal Manajemen Rekayasa dan Inovasi Bisnis Vol. 2 No. 1 (2023): AGUSTUS 2023
Publisher : LPPM-ITEBA

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Abstract

PT PLN (Persero) is one of the companies tasked with implementing government policies in the field of services, provision and utilization of electricity, as well as supporting electricity businesses to the public. Diesel Power Plant (PLTD) is a power plant that uses a diesel engine as the prime mover, the engine as the prime mover, which functions to produce the mechanical energy needed to rotate the generator rotor to produce electricity. The SWD 1 engine at PLTD Tello has experienced several cases of problems that have an impact on the required electricity production. The purpose of this study is to determine the maintenance interval schedule for Werkspoor Diesel (SWD 1) on critical components that often experience damage, and determine the right maintenance strategy for these critical components. This research uses the Reliability Centered Maintenance (RCM) method. The results of this study are a maintenance interval schedule based on a reliability centered maintenance (RCM) approach for critical components that experience failures, namely Cylinder Head with preventive maintenance intervals every 34.66 hours or every 4 times a day set on Monday and Thursday. And the strategy to reduce damage to the SWD 1 unit based on the Reliability Centered Maintenance (RCM) approach regarding SWD 1 engine maintenance uses a preventive maintenance strategy where preventive maintenance is carried out in accordance with the schedule, then corrective maintenance or component replacement if it is seen that the condition is urgent to replace.
Sosialisasi Pembuatan Desain Jalur Evakuasi Kondisi Darurat Pada Kawasan Padat Penduduk di Kota Makassar Rauf, Nurhayati; Padhil, Ahmad
Intisari: Jurnal Inovasi Pengabdian Masyarakat Vol. 2 No. 1 (2024): Intisari: Jurnal Inovasi Pengabdian Masyarakat
Publisher : CV. Insight Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.58227/intisari.v2i1.132

Abstract

Kawasan perkotaan adalah wilayah di mana terdapat kegiatan utama non-pertanian, termasuk permukiman perkotaan, pelayanan pemerintahan, pelayanan sosial, dan kegiatan ekonomi. Pertumbuhan penduduk yang tinggi mengakibatkan kebutuhan tempat tinggal yang meningkat, namun ketersediaan lahan terbatas. Hal ini menyebabkan pertumbuhan permukiman padat penduduk yang tidak terkendali. Daerah permukiman padat penduduk rentan terhadap bencana, terutama kebakaran. Kebakaran terjadi ketika ada oksigen, bahan bakar, panas, atau reaksi kimia yang melampaui titik suhu kebakaran. Penyebab kebakaran di permukiman/gedung umumnya berkaitan dengan kecerobohan manusia, seperti konstruksi bangunan yang tidak aman serta kelalaian manusia. Kecamatan Tallo Kota Makassar merupakan daerah rawan bencana kebakaran. Selama periode 2012-2016, tercatat 74 kejadian kebakaran di Kecamatan Tallo, dengan Kelurahan Pannampu menjadi daerah yang paling sering terkena kebakaran. Kelurahan Pannampu juga diklasifikasikan sebagai kelurahan dengan tingkat kerawanan kebakaran yang tinggi. Kebakaran di permukiman memiliki dampak serius seperti korban jiwa dan kerugian materi. Aksesibilitas yang rendah dan kurangnya jalur evakuasi yang sesuai juga menjadi masalah. Untuk mengatasi hal ini pengembangan infrastruktur perkotaan perlu memperhatikan penyediaan jalur evakuasi dan ruang evakuasi bencana. Dalam pengabdian ini, Kelurahan Pannampu Kota Makassar dipilih sebagai wilayah studi kasus.
Analisis Efektivitas Total Productive Maintenance (TPM) Dengan Menggunakan Metode Overall Equipment Effectiveness pada Mesin Hidrolik di SMK SMTI Makassar Rusydi, Wahyudi; Alisyahbana, Takdir; Padhil, Ahmad
Cerdika: Jurnal Ilmiah Indonesia Vol. 5 No. 2 (2025): Cerdika: Jurnal Ilmiah Indonesia
Publisher : Publikasi Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.59141/cerdika.v5i2.2403

Abstract

SMK SMTI Makassar adalah salah satu sekolah di Makassar yang memiliki pabrik pengolahan rumput laut. Namun terdapat permasalahan yang berada didalam aktivitas pabrik yaitu menurunnya performansi mesin hidrolik rumput laut SMK SMTI Makassar mengakibatkan target produksi tidak tercapai. Sehingga penelitian ini bertujuan untuk menganalisis efektivitas penerapan Total Productive Maintenance (TPM) pada mesin hidrolik di Pabrik Rumput Laut SMK SMTI Makassar dengan menggunakan metode Overall Equipment Effectiveness (OEE) serta menganalisis penyebab utama kerugian produksi melalui pendekatan Six Big Losses. Hasil perhitungan menunjukkan bahwa nilai OEE pada mesin hidrolik adalah sebesar 63%, yang termasuk dalam kategori sedang dan belum mencapai standar kelas dunia (85%). Salah satu faktor utama yang menyebabkan nilai OEE belum optimal adalah rendahnya rasio performance mesin, terutama pada bulan Mei dan Juni. Analisis Six Big Losses mengidentifikasi bahwa total kerugian produksi mencapai 34,80%, dengan penyebab dominan berupa reduced speed losses sebesar 24,67%. Kerugian ini menyebabkan perlambatan proses produksi, yang jika digambarkan melalui diagram pareto, memperlihatkan reduced speed losses sebagai kategori kerugian yang paling signifikan. Berdasarkan hasil ini, disarankan agar SMK SMTI Makassar menerapkan metode pemeliharaan baru berupa Total Productive Maintenance (TPM) untuk meningkatkan efektivitas mesin.
Support For Muslim Friendly Tourist Destinations in Makassar by Designing Ergonomics Based Ablution Places Using Approach of an Anthropometric Nusran, Muhammad; Rahmadhani, Muhammad Nur; Padhil, Ahmad; Afiah, Irma Nur; Marasabessy, Sitnah Aisyah
International Journal of Integrative Sciences Vol. 3 No. 6 (2024): June 2024
Publisher : PT FORMOSA CENDEKIA GLOBAL

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.55927/ijis.v3i6.9865

Abstract

The ablution place is one of the places that is always used as an initial means of prayer. From the results of the discussion, it is known that there are several design sizes that have been changed such as the height of the faucet from 100 cm to 136 cm, the width of the gutter from 20 cm to 25 cm and the addition of a shelf with a height of 120 cm to 163 cm to be used to put songkok and other items. Soap height from 110 cm to 140 cm. In addition, the addition of anti-slip rubber carpet on the floor along the ablution place is needed to provide safety so as not to slip due to slippery floors and the addition of a 35 cm high footrest from the 95 % PL percentile to make it easier to wash your feet and be safe and comfortable during ablution.Second, anti-slip floor surfaces to prevent slipping accidents, which often occur in wet areas. Third, the provision of physical supports such as handrails to assist users who need extra help, such as the elderly or those with limited mobility. By designing an ergonomic ablution place, it will enrich the literature in ergonomic design studies and also a commitment to improving the quality of life and spirituality of mosque worshipers, so that Muslim-friendly tourist destination facilities in halal tourism will be more attractive to visit
DESIGN INFORMATION SYSTEMS OF PRODUCTION RESULTS IN THE RAJAWALI BROMO CONVECTION INDUSTRY, MAKASSAR Lantara, Dirgahayu; Pawennari, Andi; Padhil, Ahmad; Malik, Rahmaniah; afiah, Irma nur; Cahya, Astin
Journal of Industrial Engineering Management Vol 6, No 1 (2021): Journal of Industrial Engineering Management Vol. 6 No. 1
Publisher : Center for Study and Journal Management FTI UMI

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33536/jiem.v6i1.885

Abstract

The development of the era where everything is instantaneous and fast as it is today must be supported by the development of increasingly sophisticated information technology. One of the functions of this technological development is to obtain accurate and fast information. But in fact, there are still companies / organizations that have not used computer technology as a work aid, such as the Bromo Rajawali Convection which still uses the manual method of writing employee data, namely data storage still using books. Therefore, the design of an employee data management information system is carried out that can help companies control the production data of each tailor employee. The method used in this research is the Waterfall method. It is called a waterfall because the steps that are passed must wait for the completion of the previous stage and run sequentially, for example the design stage must wait for the completion of the previous stage, namely the requirements stage [1]. The Waterfall method consists of 5 stages, namely Analysis, Design, Coding, Testing and Maintenance. The purpose of this study is to design an information system that can make it easier for companies to write down employee production data accurately. From the design results, there are two factors that support the running of the system, namely administration and production data, the input form available on the system that has been designed, namely the login input form and the employee data input form, while the output form contains complete data related to employee personal data and employee production data. With the creation of a management information system in writing data on employee production, the Rajawali Bromo Convection can accelerate the search for more accurate data in the future, and applications made later by the company can be used properly as one of the employee production data systems
K-On Application Concept Design (K3 Oriented and Implementation using Participatory Design and Usability Testing Methods Padhil, Ahmad; Rauf, Nurhayati; Saputra, Muh Dafha Reza Ramadhan; Rini, Asih Setyo; Suryapranatha, Dicky
Journal of Industrial Engineering Management Vol 9, No 2 (2024): Journal of Industrial Engineering and Management
Publisher : Center for Study and Journal Management FTI UMI

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33536/jiem.v9i2.1884

Abstract

Indonesia as a developing country has become a country with a systematic infrastructure focus, with constant infrastructure growth making Indonesia a development country. Infrastructure, especially in the context of building or construction, has a linear relationship with the condition of construction workers, where construction workers are one of the main driving forces in the sustainability of development in Indonesia. However, the central role of this worker is not always followed by the worker's obedience to the applicable regulations in this case K3 construction. Work accidents in the construction sector increase every year, recorded as many as 114,148 throughout 2018 although it decreased to 77,295 cases in 2019, not diminishing the indication that construction workers should receive special treatment to reduce the number of work accidents. The development of technology is the basis for thinking for innovation in making platforms to cover almost every aspect of life, so the implementation of technology in an effort to provide special education to construction workers is expected to be optimal. The design of this concept uses participatory design and usability testing, to involve workers and stakeholders directly in the design process. The output of this research is an application concept design along with the percentage of effectiveness and efficiency that has gone through a pilot test process to end users, in this case construction workers and other stakeholders
ANALISIS POTENSI PENYEBAB KECELAKAAN KERJA DI PABRIK KELAPA SAWIT MENGGUNAKAN METODE HAZARD IDENTIFICATION AND RISK ASSESSMENT (HIRA) DAN JOB SAFETY ANALYSIS (JSA) Putra Sandika, Dwi; Dyah Prabaswari, Atyanti; Iqbal Rofif, Muhammad; Agung Jatmiko, Hapsoro; Padhil, Ahmad
JURNAL REKAYASA SISTEM INDUSTRI Vol 11 No 1 (2025): November 2025
Publisher : Universitas Putera Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33884/jrsi.v11i1.10193

Abstract

CIN operates in the cultivation and processing of Crude Palm Oil (CPO) at the Kedukul Palm Oil Mill (PKS), which includes six main processing stations: Rame Loading, Boiling (Sterilizer), Bantingan (Tresher), Pressing, Palm Kernel, and Clarification. This study aims to identify potential hazards that may lead to occupational accidents in the CPO processing area, assess the associated risk levels, and propose mitigation strategies to reduce critical risks. The research employs Hazard Identification and Risk Assessment (HIRA) alongside Job Safety Analysis (JSA) to systematically evaluate work activities across stations. Results indicate that the Boiling Station carries the highest total risk score of 45, followed by the Pressing Station (39), Rame Loading (37), Bantingan (31), Clarification (23), and Palm Kernel Station (20), which has the lowest risk. Recommendations focus on hierarchical risk controls, including: (1) Engineering controls such as installation of warning signage and hazard symbols; (2) PPE management by ensuring the consistent use of safety glasses, helmets, gloves, earplugs, and safety footwear; (3) Administrative controls through scheduled Occupational Safety and Health (OSH) training and dissemination of safety awareness among workers; (4) Substitution controls by regularly replacing hazardous components such as slings and truck hooks in the Boiling Station; and (5) Elimination strategies by deactivating machinery or sources with high accident potential. The integration of these measures is expected to significantly improve occupational safety performance in palm oil processing operations.