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All Journal TEKMAPRO Journal of Industrial Engineering and Management JISI UMJ (Jurnal Integrasi Sistem Industri UMJ) JOURNAL OF APPLIED INFORMATICS AND COMPUTING SELAPARANG: Jurnal Pengabdian Masyarakat Berkemajuan J-MACC : Journal of Management and Accounting JKIE (Journal Knowledge Industrial Engineering) Jurnal Review Pendidikan dan Pengajaran (JRPP) G-Tech : Jurnal Teknologi Terapan Jurnal Teknik Industri Terintegrasi (JUTIN) Jurnal Pengabdian kepada Masyarakat Nusantara Jurnal Pengabdian Masyarakat (ABDIRA) Jurnal Teknologi dan Manajemen Jurnal Pengabdian Masyarakat Bidang Sains dan Teknologi Jurnal Teknologi dan Manajemen Industri Terapan Jurnal Teknik Industri Journal Industrial Engineering and Management (JUST-ME) Journal of Artificial Intelligence and Digital Business Jurnal Pengabdian Kolaborasi dan Inovasi IPTEKS Proceeding International Pelita Bangsa Jurnal Ilmiah Teknik Mesin, Elektro dan Komputer PERFORMA : Media Ilmiah Teknik Industri
Nida An Khofiyah
Universitas Pelita Bangsa, Indonesia
Aerospace Engineering Agriculture, Biological Sciences & Forestry Automotive Engineering Chemical Engineering, Chemistry & Bioengineering Civil Engineering, Building, Construction & Architecture Computer Science & IT Control & Systems Engineering Decision Sciences, Operations Research & Management Dentistry Economics, Econometrics & Finance Education Electrical & Electronics Engineering Energy Engineering Environmental Science Health Professions Industrial & Manufacturing Engineering Languange, Linguistic, Communication & Media Law, Crime, Criminology & Criminal Justice Mathematics Mechanical Engineering Medicine & Pharmacology Nursing Public Health Social Sciences Transportation Veterinary Other

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Analysis of Facility Layout Design to Improve Production Efficiency Using the Systematic Layout Planning (SLP) Method: A Case Study at CV. XYZ Dana Nasihardani; Aldi Prasetiyo; Nida An Khofiyah; Bagas Caesar Maulidani; Syarah Rizkia Feriaty; Hana Silvia Dwi Putri
Jurnal Teknologi dan Manajemen Vol. 24 No. 2 (2026): Jurnal Teknologi dan Manajemen (August)
Publisher : Politeknik STMI Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.52330/jtm.v24i2.547

Abstract

The increasing complexity of manufacturing systems requires companies to continuously improve production efficiency through effective facility layout design. CV. XYZ, a manufacturer of 10-ton wooden drums, experiences inefficiencies caused by long material handling distances, backtracking movements, and high operational costs resulting from its existing production layout. This study aims to optimize the facility layout using the Systematic Layout Planning (SLP) method integrated with BLOCPLAN software to identify the most efficient layout alternative. Primary data were collected through direct observation, time studies, interviews with production personnel, and documentation of workstation dimensions and production flow. The proposed layouts were evaluated using Activity Relationship Chart (ARC), Activity Relationship Diagram (ARD), material handling distance, travel time, and material handling cost (OMH). The results indicate that the SLP-based layout reduced material travel distance by 38%, travel time by 38%, and material handling cost by 25%, while the BLOCPLAN layout achieved reductions of 35%, 35%, and 20%, respectively. Compared with the algorithm-generated layout, the manually developed SLP layout provided superior operational efficiency while maintaining existing production constraints. The novelty of this research lies in the quantitative comparison between manual SLP and algorithm-based BLOCPLAN layouts for a complex wooden drum manufacturing process involving 31 production stages. The findings provide practical guidance for improving facility layout efficiency in wood-based manufacturing industries.
Quality Control in the Automotive Component Electroplating Process Service Industry with the DMAIC and FMEA Approaches Supriyati; Nida An Khofiyah; Ikhsan Romli; Muhid Hermawan
Performa: Media Ilmiah Teknik Industri Vol. 25 No. 2 (2026): Performa: Media Ilmiah Teknik Industri
Publisher : Industrial Engineering Study Program, Faculty of Engineering, Universitas Sebelas Maret (UNS)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20961/performa.v25i2.3974

Abstract

This research aims to identify main causes of product defects in electroplating process at PT. X, an automotive component manufacturing company, and formulate improvement proposals to enhance product quality. Approach used is Six Sigma-DMAIC (Define, Measure, Analyze, Improve, Control) combined with Failure Mode and Effect Analysis (FMEA) method. Initial research was conducted by identifying types of product defects. Measurement results showed a Defects Per Million Opportunities (DPMO) value of 18909 with a sigma value of 3,59, indicating that quality was within industry average levels and required improvement. Pareto analysis revealed that a dominant defect was dirtiness, contributing 37,7%. Through cause-and-effect analysis and FMEA, main factors causing dirtiness were operators not installing dummy plates, suboptimal rinsing processes, dusty environments, and material and machine contamination. Highest Risk Priority Number (RPN) of 560 confirmed that human factors were the main cause of defects. Proposed improvements include installing dummy plates, adding a rinsing process, cleaning the transporter machine, closing the production area, and using clean gloves and work clothes. The implementation of these improvements proved to be effective, reducing the DPMO to 9583, increasing sigma to 3,84, and reducing dirty defects from 12% to 2,25%. Results of research prove how combining DMAIC and FMEA could significantly improve product quality. These findings can be used as a reference for implementing continuous improvement in electroplating services and other manufacturing sectors facing similar problems
Co-Authors Ade Nurul Hidayat Adi Fitra ADI FITRA Adi Rusdi Widya Agustiyani, Tri Ulfa Aldi Prasetiyo Alief Darojatun Rizqi Anandartiana, Wawan Gunawan Andini Putri Riandani Andini Putri Riandani Aqidawati, Era Febriana Arif Sutrisno Asep Arwan Sulaeman Avinda Ryandhana Widianto Azhar Syahrir Azizurrohman, Abdul Bagas Caesar Maulidani Balazi Gea Dana Nasihardani Dana Nasihardani Efendi L, Rudi Era Febriana Aqidawati Eva Setianingsih Febri Ihwan Setyawan Febrinasari, Tantry Febriyanti, Putri Annisa Gilang Ramadhan Hana Silvia Dwi Putri Hasyrani Windyatri Hasyrani Windyatri Hermiza, Elsa Herol, Herol Ikhsan Romli Intania Widyantari Kirana Juhaeni Juhaeni Julian Bahrudin Kresna Ramadhan, Delius Ma’mun, Mohamad Sukron Mohamad Fatur Ramdan Mohammad Ali Azmi Muhammmad Rizki Muhid Hermawan Mukhlisin Mukhlisin Novika, Widia Nugraha, Isna Nurhidayanti, Nisa Okie Mardanie Pangestu, Wahyu Fajar Perdana Suteja Putra Prasetya, Dwi Indra Puput Rahmawati Retno Fitri Astuti Riandani, Andini Putri Rizkia Feriaty, Syarah Rudy Effendi Listyanto Sari, Nayla Intan Silvi Istiqomah Siti Rahayu Siti Rahayu Sudiarto, Arya Dika Sugeng Budi Rahardjo Suhendra Suhendra Suhendra Suhendra Suhendra Supriyati Supriyati . Supriyati Supriyati Suri, Anita Syarah Rizkia Feriaty Syarah Rizkia Feriaty, Syarah Rizkia Tri Mulyani Kartini Tri Ngudi Wiyatno Valentin Sihotang Windyatri, Hasyrani Wiyatno , Tri Ngudi YUSUF IRFAN Zakaria, Roni Zuhairo, Nafis