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Sawarni Hasibuan
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Analisis Penerapan Overall Equipment Effectiveness (OEE) pada Industri Manufaktur Komponen Elektronik Purba, Humiras Hardi; Jaqin, Choesnul; Hasibuan, Sawarni; Amrina, Uly; Syifaul Qulub, Irkham
Journal of Community Services in Sustainability Vol. 2 No. 2 (2024): Journal of Community Services in Sustainability (Oktober 2024)
Publisher : Politeknik STMI Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.52330/jocss.v2i2.332

Abstract

Peralatan industri yang ideal adalah ketika semua semua perlengkapan yang dibutuhkan dapat berfungsi dengan baik. Salah satu indikator efektifitas mesin dan peralatan adalah mengetahui nilai OEE (Overall Equipment Effectiveness). Nilai OEE merupakan akumulasi dari nilai-nilai Availability, Performance, dan Quality. Tujuan kegiatan Pengabdian Kepada Masyarakat ini adalah untuk mengedukasi industri dalam menghitung dan menganalisis nilai OEE nya sehingga mempunyai gambaran seberapa besar capaian efektivitas mesin dan peralatannya. Digunakan beberapa metode pelatihan, yaitu: metode ceramah, metode tanya jawab, dan metode simulasi perhitungan nilai OEE dengan data-data internal perusahaan. Perhitungan nilai OEE secara rutin umumnya jarang dilakukan, padahal ini penting agar semua pihak terkait dapat mengetahui level capaian OEE dan berupaya meningkatkannya. Data-data basis perhitungan nilai OEE harus dilakukan secara benar, agar angka atau nilai OEE hasil perhitungan mencerminkan capaian ril yang sesungguhnya. Kondisi OEE yang ideal (85%) mungkin akan sulit dicapai, namun dengan perbaikan nilai OEE secara berkesinambungan akan bermanfaat bagi peningkatan daya saing perusahaan di masa yang akan datang.
Key Performance Metrics for Green Warehousing in Manufacturing Supply Chains: A Review Meliana, Dita; Hasibuan, Sawarni
IJIEM - Indonesian Journal of Industrial Engineering and Management Vol 6, No 1: February 2025
Publisher : Program Pascasarjana Magister Teknik Industri Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/ijiem.v6i1.29955

Abstract

This research highlights the significance of adopting eco-friendly methods in storage, which is a vital part of the manufacturing supply chain. Although green warehousing is still in its early stages, and there is less literature and empirical data on the subject, its potential for sustainable growth is enormous and requires additional exploration. The study's objective is to identify areas in research that have not been adequately addressed and to establish key performance indicators (KPIs) relevant to green warehousing. This will be achieved by a thorough invesstigation of existing literature. The research methodology employs well-regarded databases such as Publish or Perish, Proquest, and Google Scholar. It utilizes keywords such as "key performance indicators" and "green warehousing". A study of bibliographic data is performed using VOS Viewer to find patterns and concentration of research in this field. The results provide a range of KPIs for environmentally friendly warehousing, such as energy usage, waste management, efficiency in utilizing warehouse space, and monitoring of carbon emissions. The discussion emphasizes the importance of using eco-friendly warehousing practices to decrease greenhouse gas emissions and improve the efficiency of supply chains. The study suggests that researchers create practical case studies based on observation and participate in interdisciplinary research. For professionals in the industry, it recommends adopting quantifiable KPIs and allocating resources to develop environmentally friendly infrastructure.
Skala Keekonomian Terkecil Pabrik Bioplastik Starch-Cellulose Blend Berbahan Baku Tandan Kosong Kelapa Sawit Edi Djatmika; Hermawan Hermawan; Sawarni Hasibuan; Bambang Wahyudiono
JURAL RISET RUMPUN ILMU TEKNIK Vol. 4 No. 2 (2025): Agustus : Jurnal Riset Rumpun Ilmu Teknik
Publisher : Lembaga Pengembangan Kinerja Dosen

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.55606/jurritek.v4i2.5797

Abstract

Empty oil palm bunches processed by palm oil mills in Indonesia are still abundant, reaching 56.35 million tons per year. Empty oil palm bunches contain around 40% cellulose, so they can still be used for various derivative products, one of which is composite products. The use of empty oil palm bunches as raw materials for Bioplastic production is a series of ongoing research, one of which is starch-cellulose blend, but until now it has not been successfully commercialized. The design of the starch cellulose blend bioplastic industry using palm oil as raw material produces two factories, namely a cellulose factory and a composite bioplastic factory. Both factories are designed in separate buildings. The separation of cellulose from TKKS uses a chemical method with soda, after mechanical treatment of size reduction. The industry is designed in 3 scales of production capacity, namely a large scale of 190,000 tons / year, medium 115.00 tons / year, and small 40,000 tons.year. The financial analysis of the three scales of production capacity as a whole is declared feasible. Profit margin is calculated at a minimum of 17.6%. The average payback period is between 3-5 years with an IRR of 24-49%. Analysis of the economic value produces an EScale index of 0.64 which indicates that the economic scale has been achieved. The economic scale of the starch cellulose blend bioplastic industry from TKKS is at a production capacity of 40,000 tons per year with a minimum supply of TKKS raw materials of 20,203 tons/year. At the smallest economic scale, the BEP is actually only 6627.4 tons/year, where this condition can be achieved because the industry has relatively small fixed costs.
Improving the Green Economy Utilizing ReadCharge Solar Literacy Technology at SMP Arrihlah Nusraningrum, Dewi; Hasibuan, Sawarni; Astuti, Dian Widi; Kusuma, Prima Wijaya; Mahendra, Dendi
Jurnal Abdi Masyarakat (JAM) Vol 11, No 1 (2025): JAM (Jurnal Abdi Masyarakat) - September 2025
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/jam.v11i1.31098

Abstract

The empowerment of this community partnership implements a program to improve the green economy by increasing reading interest among Arrihlah Islamic Junior High School students by utilizing solar-based ReadCharge technology. The initiative aims to encourage literacy in schools and introduce renewable energy to students as part of sustainable environmental solutions. With the use of environmentally friendly technology, it is hoped that awareness of the importance of green technology in supporting the education and economic development of the community will be created. The program started with designing and building a solar-powered stand-up ReadCharge, then making the design, making the standard operating for its use, providing reading books with a variety of interesting options, and providing training on the use of ReadCharge to students, teachers, parents, and community leaders around Arrihlah Junior High School in several trainings. The training is organized systematically, from the introduction of ReadCharge and its use to its maintenance. The training evaluation provided an overview that ReadCharge delivers an in-depth understanding of the use of solar power to preserve the environment and increase reading interest for students, teachers, and the community. The practical implications of empowering community partnerships funded by grants from the Ministry of Education and Culture are part of the Government's program that encourages people to develop and utilize renewable energy, namely energy sourced from solar heat.
Sustainable product development for small medium enterprise Purba, Humiras Hardi; Hasibuan, Sawarni; Jaqin, Choesnul
AJARCDE (Asian Journal of Applied Research for Community Development and Empowerment) Vol. 9 No. 2 (2025)
Publisher : Asia Pacific Network for Sustainable Agriculture, Food and Energy (SAFE-Network)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.29165/ajarcde.v9i2.743

Abstract

Developing new products based on sustainable product development is not easy. It is necessary to consider various aspects such as price, quality, consumers, competitors, and others. Large-scale companies have the resource capacity to develop new products. However, for small and medium enterprises (SMEs) with limited capital and equipment, developing new products that are successful in the market response is a complicated job. This community service activity aims to educate SMEs about sustainable new product development and the basic procedures for developing a new product. It is carried out in collaboration with partners from PERMAI Penang, targeting Indonesian workers in Malaysia who may be trying to develop independent businesses. Specifically, this training will help participants 1) Identify the type of product to be developed, 2) Understand all aspects related to new product development, 3) Understand the standard stages of product development. By increasing the knowledge of independent entrepreneurship among workers in Pulau Pineng Malaysia, we hope that more SMEs will succeed in developing products or services for consumers. Empowering employees to prioritize their welfare by knowing the basics of new product development will create additional income for migrant workers who take part in this training.Contribution to Sustainable Development Goals (SDGs):SDG 9: Industrial Innovation & Responsible ProductionSDG 12: Sustainable Production & ConsumptionSDG 11: Sustainable Cities and CommunitiesSDG 17: Partnership for Sustainability
Performance evaluation of after-sales service partners in the power tools industry Aljabar, Muhammad Wahid Malik; Hasibuan, Sawarni
Jurnal Sistem dan Manajemen Industri Vol. 5 No. 2 (2021)
Publisher : Universitas Serang Raya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30656/jsmi.v5i2.3985

Abstract

After-sales service (ASS) is a product support activity provided to customers; after-sales service that focuses on quality can create a sustainable competitive advantage. This study aims to the ASS performance, analyze the causes of performance constraints that occur in ASS and recommendations for improving the performance of ASS conceptually. Service partner performance achievement can be assessed from four categories, i.e. very good, good, bad, and poor, based on the actual level of performance compared to performance targets. The sample of this research is 12 ASS partners in the electrical equipment industry in West Java and Jakarta. Factors causing failure were analyzed descriptively using the fault tree analysis (FTA) method, which involved experts in focus group discussions (FGD). Based on the evaluation, 25% of partners were rated good, 50% poor, and 25% very poor. Partner performance achievement is carried out on 22 performance indicators, of which 20 performance indicators have not achieved a good rating. These indicators relate to brand issues, warranty, training, parts control and stock management, pricing, and service systems, including service centers and service facilities. The proposed concept that becomes a recommendation for improving the performance of power tools ASS is improving the operating system and the selection of partners in the service center and service dealer categories with industrial customer segmentation.
Analysis of Supplier Selection Based on Circular Economy in Fashion Retail Company Using the Fuzzy AHP Method Banuwati, Ninis; Hasibuan, Sawarni
IJIEM - Indonesian Journal of Industrial Engineering and Management Vol 6, No 2: June 2025
Publisher : Program Pascasarjana Magister Teknik Industri Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/ijiem.v6i2.27547

Abstract

Currently, the linear economic model applied in Indonesia still relies on a "take-make-dispose" pattern that is unsustainable. The circular economic approach emphasizes efforts to extend the life cycle of raw materials and product resources, minimize waste, and support the regeneration of natural systems. This research analyze the important role of suppliers in supporting circular economy success in the fashion retail compay. The objective of this study is to select and validate priority criteria and sub-criteria as a performance ranking framework for fashion retail industry suppliers using the Fuzzy Analytic Hierarchy Process (AHP) method. The results of the Fuzzy AHP analysis indicate that quality, delivery, cost, cooperation ability, and environmental performance criteria are the priority for ranking supplier performance in the fashion retail industry, with the highest weight assigned to the quality criteria. This is followed by subcriteria such as rejection rate and product price, which carry the highest subcriteria weights. This is because there is still a significant percentage of defective goods produced due to raw materials that are easily damaged or not in line with circular economic concepts. These recommendations can aid in more effective decision-making in selecting fashion retail suppliers, considering circular economic aspects and sustainable performance.
Green Manufacturing Practices for Improving Sustainability Performance in Packaging Manufacturing MSMEs Hasibuan, Sawarni; Kandasamy, J; Purba, H Hardi; Jaqin, C
AJARCDE (Asian Journal of Applied Research for Community Development and Empowerment) Vol. 9 No. 2 (2025)
Publisher : Asia Pacific Network for Sustainable Agriculture, Food and Energy (SAFE-Network)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.29165/ajarcde.v9i2.657

Abstract

To achieve efficient and environmentally sustainable manufacturing, it is necessary to identify lean and green wastes inherent in processes, analyze their causes, and formulate and implement a strategy for waste elimination. This community service activity aims to systematically disseminate how to integrate lean and green paradigms to increase operational efficiency while reducing the environmental impact of packaging Small, Micro, and Medium Enterprises (MSMEs) in Bekasi.  Training on applying the green value flow mapping process provides a systematic approach to identifying green wastes using lean tools such as VSM and RCA, in a real case, and packaging manufacturing MSMEs. Participants will be encouraged to learn how to simplify the creation of green value flow mapping and integrate it with traditional VSM to get a novel Green-Integrated VSM (GIVSM) to visualize lean and green waste in value streams.  As an activity partner is Vellore Institute of Technology (VIT), India. The outcome of this activity will be published in online media and journals. Implementation of community service activities through self-assessments, presentations, discussions, consultations, and guidance in developing partner research and roadmaps. Contribution to Sustainable Development Goals (SDGs):SDG 12: Sustainable Production & ConsumptionSDG 9: Industrial Innovation & Responsible ProductionSDG 13: Climate ActionSDG 17: Partnership for Sustainability
Peningkatan Produktivitas dalam Produksi Sepeda Listrik Selama Masa Pandemi Covid-19 Menggunakan SMED Rizki, Yulizan; Prasetya, Raden Wendrata; Hasibuan, Sawarni
Proceeding Mercu Buana Conference on Industrial Engineering Vol 4 (2022): RENEWABLE ENERGY TOWARD SUSTAINABILITY OF SUPPLY CHAINS IN THE I4.0 ERA
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/MBCIE.2022.008

Abstract

Pada Maret 2020, WHO menyatakan virus corona (COVID-19) sebagai pandemi dunia baru (WHO, 2020). Berbagai negara telah menerapkan strategi berbeda untuk mengendalikan dampak pandemi. Misalnya, Prancis dan Jerman menerapkan kebijakan penguncian yang relatif ketat dan memberi wewenang kepada masyarakat dalam bekerja. Hal inilah yang mendasari Industri sepeda akan meningkatkan produktivitas agar penggunaan sepeda dapat mengatasi masalah terkait social distancing di domain transportasi. Penelitian ini bertujuan untuk analisis peningkatan produktivitas pada proses produksi sepeda listrik dengan metode SMED dan merekomendasikan usulan perbaikan peningkatan produktivitas pada proses produksi. Metode SMED ini disusun berdasarkan sebuah metodologi penyelesaian masalah yang sederhana DMAIC, yaitu: Define (merumuskan), Measure (mengukur), Analyze (menganalisa), Improve (memperbaiki) dan Control (mengendalikan), yang menggabungkan beberapa perangkat statistik serta perbaikan proses lainnya. Tahap-tahap yang dilakukan dengan menggunakan metode SMED yaitu adalah uji kecukupan data, uji keseragaman data, dan penerapan SMED yaitu konversi dari aktivitas internal menjadi aktivitas eksternal. Hasil setelah perbaikan menjadi 41 aktivitas dengan waktu aktivitas eksternal yaitu sebesar 7.74 menit dan dengan penerapan SMED penghematan dapat dicapai dengan jumlah 20% dari total waktu 38.19 menit
Analisis Beban Kerja Menggunakan Metode Full Time Equivalent (FTE) untuk Mengoptimalkan Kinerja Kartini, Yulfara; Hasibuan, Sawarni
Proceeding Mercu Buana Conference on Industrial Engineering Vol 6 (2024): DOWNSTREAMING RESEARCH AND ENTREPRENEURSHIP IN THE DIGITAL ERA: CHALLENGING AND OPPORT
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/MBCIE.2024.011

Abstract

Perkembangan global saat ini membuat semakin pesatnya kemajuan dalam bidang telekomunikasi khususnya dalam mengakses internet. Salah satu industri telekomunikasi yang mengalami perkembangan pesat yaitu perusahaan provider. Kondisi ini mendorong para provider internet di Indonesia terus berlomba dalam memanfaatkan peluang. Para karyawan dituntut untuk bekerja lebih produktif, dimana ini berkaitan dengan beban kerja yang diberikan kepada karyawan menjadi bagian yang penting, terutama bagi mereka yang menjadi tim teknis internal atau tim lapangan. Oleh karena itu, diperlukan adanya pengukuran beban kerja pada setiap divisi demi mengetahui kebutuhan tenaga kerja optimal. Berdasarkan perhitungan Full Time Equivalent (FTE), pekerjaan dalam tim teknis memiliki kategori overload dan underload. Terdapat dua pekerjaan yang memiliki kategori overload yaitu melakukan pendataan perangkat dan juga cabling di POP serta melakukan improvement jalur kabel maupun underground cable. Pekerjaan yang memiliki kategori underload ada tiga, yaitu melakukan instalasi perangkat routing/switching, melakukan pengecekan kapasitas rectifier dan melakukan pengecekan beban arus pada kWh, ACPDB, DCPDB. Masing-masing pekerjaan dengan kategori overload tersebut perlu melakukan penambahan karyawan 2 orang, sehingga secara keseluruhan memerlukan penambahan karyawan sebanyak 4 orang. Pihak perusahaan perlu melakukan perbaikan agar nilai FTE terdistribusi fit atau beban kerja normal adalah dengan mengalokasikan tim dengan nilai FTE underload ke tim dengan nilai FTE overload, sehingga tidak ada gap beban kerja. Dengan demikian pekerjaan dapat diselesaikan dengan baik dan tidak perlu adanya tambahan biaya untuk menambahkan atau merekrut tim teknis baru.
Co-Authors Adi Permana Adriana Sari Aryani Ahmad Tanzil Daulay Alam, Fachrul Aljabar, Muhammad Wahid Malik Alloysius Vendhi Prasmoro, Alloysius Vendhi Amar Ma'ruf Amar Ma'ruf Anggara, Hafidz Armenia, Ivan Gustra Manca Bambang Wahyudiono Banuwati, Ninis Bayu Hari Nugroho Bayu Hari Nugroho Bayu Irwanto Bismar Maulani Choesnul Jaqin Citra, Zel Daruki Daruki Daruki, D Deky Aryanto Dewi Nusraningrum Dian Widi Astuti E.Gumbira Said Edi Djatmika Endang Heriansyah Erwin Ramdhanu Kurniawan Fachrul Alam Fatahillah, Fuad Fia Sri Mumpuni Firda Pratiwi Fuad Fatahillah Ganjar Sidik Gandara Glory Riama Hosianna Gofur, Muhamad H Thaheer Hafidz Anggara Heriansyah, Endang Hermawan Hermawan Hermawan Hermawan Hermawan Thaheer Hermawan, Rino Tri Hery Muhendra HH Purba Humiras Hardi Purba I G. Ayu Arwati Ilham Gusti Wijayanto Imam Hidayat Imbuh Rochmad Irhamni Irhamni Irwanto, Bayu Jamhari Jamhari Jaqin, C Jhonny P. Simbolon Joko Sumpono Joko Supono Juliza Hidayati Juniawan, Singgih Kandasamy, J Kartini, Yulfara Kurniawan Agung Susanto Kurniawan, Erwin Ramdhanu Kusuma, Harun Indra Kusuma, Prima Wijaya Lien Herliani Kusumah Mahendra, Dendi Maulani, Bismar Ma’ruf, Amar Meilani, Rahmatika Chasania Meliana, Dita Mirza MJ, Safruddin Mohamed Mansour Muhamad Atho R Muhammad Fitri Muhammad Wahid Malik Aljabar Muhendra, Hery Nazura, Is Anin Ni Made Ayu Yudawati Parulian, Tunggul Barita Prasetya, Raden Wendrata Prasetyo, Rahmat Dodi Purba, H Hardi Puspasari, Luky Rahmat Dodi Prasetyo Ramli Murgani Rifki Kurniawan Rino Tri Hermawan Rizki, Yulizan Rosalendro Eddy Nugroho Roysen, Uti Rusman Zaenal Abidin Safruddin MJ Sagir Alva Sahirman . Sahirman Sahirman Sahirman Sahirman Saryanto Saryanto Saryanto Saryanto Simbolon, Jhonny P. Sudiyono Sudiyono Sudiyono Sudiyono Suharto H Sumarsono Sudarto Sumpono, Joko Susanto, Kurniawan Agung Syifaul Qulub, Irkham Tunggul Barita Parulian Uly Amrina Victorianus Iva Taufik Wiwit Suprihatiningsih Yayan Saputra Yayan Saputra, Yayan Yulian Syahputri Yulizan Rizki yuli Yunita, Ika Zainuddin, Zafitri Zulfa Fitri Ikatrinasari