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Journal : Widya Warta

PENENTUAN STRATEGI PRODUCTIVE MAINTENANCE PADA ELECTRIC ARC FURNACE PT ISPAT INDO MELALUI PENDEKATAN INTERNATIONAL SAFETY RATING SYSTEM (ISRS) Irmawan, Irmawan; Iviana Juniani, Anda; Priyonggo, Projek
Widya Warta No. 01 Tahun XXXVI / Januari 2012
Publisher : Universitas Katolik Widya Mandala Surabaya Kampus Kota Madiun

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Abstract

ISPATINDO, a steel melting factory with production capacity 3360 tons/day, operates the electric arch furnace (EAF) to transform steel into liquid at Steel Melting Shop (SMS). It is then conveyed to another machine for further process until it becomes billet and wire rope. During its operation, the electric arc furnace once exploded on March 3rd, 2004.The explosion made 13 workers get wounded and even some died. Up to now, EAF components have frequently been damaged and repaired prior to the scheduled replacements.This condition makes index of reliability of EAF decrease significantly. If there’s no action to improve the maintenance strategy, component failure which may cause accident couldhappen. This research used the International Safety Rating System (ISRS) to determine the maintenance strategy on the electric arc furnace machine. ISRS method was used to obtain critical program which would serve as the main input in the preparation of maintenance strategy. With this strategy it was expected that ISRS could increase the effectiveness of production and prevent against the occurrence of occupational accidents, losses onmanagement, equipment, materials and environment.
Co-Authors Abdurrahman Yusuf Abubakar, Kiagus Muhammad Adibus Sholeh Agung Purwana Ahmad Fatih Fudhla Alfan Faiz Hidayatullah Alivia Nur Fadhila Amelia, P. Amelia, Putri Amin, Khoirul Anggara T, Nugraha Anggara Trisna Nugraha Arkananta, Raditya Erlang Asri Sugarda Aurel Maydivi Salsabilla Bachtiar . Daisykarenas Siwi Dhika Adhitya Purnomo Dhika Aditya P Dhika Aditya Purnomo Dian Asa Utari Dika Rahayu Widiana Edy Prasetyo Hidayat Edy Setiawan Edy, Setiawan Eky Novianarenti Elmi, Hidayana Fais Hamzah Fajar Astuti Hermawati Farizi Rachman Faruq, Habib Ngumar Fipka Bisono Galih Anindita Habib Ngumar Faruq Haidar Natsir Amrullah Handandi, Zukhruf Zidane Hidayana, Elmi I Made Kastiawan Imaniah Sriwijayasih Indri Santiasih Ira Anggraeni Irmawan, Irmawan Iva Setyana Karuniawan BW, Karuniawan Kurniawan, Bayu W. Lugas Jagad Satrianata Lukman Handoko Lutvi Ade Septian M. Faiz Fazlur Rahman Melindawati Muchtar Mochammad Choirul Rizal Mochammad Imron Awalludin Moses Laksono Singgih Muhamad Ari Muhammad Jumandono Mukhamad Fahmi Mustaghfirin, M. Anis Ningrum, Pranidiya O Ningrum, Pranidiya Otaviya Nurul Mu’minin Herawati Y. Nurvita Arumsari Patdono Suwignjo Pranidiya Otaviya Ningrum Pranowo Sidi Projek Priyonggo Sumangun Lukitadi Purnomo, Dhika A Purnomo, Dhika A. Purnomo, Dhika Adhitya Purnomo, Dhika Adithya Putu Dana Karningsih Rachmad Tri Sulistiyono Raditya Erlang Arkananta Rahman, Farhan Wahyu Nur Rakasita R, Rakasita Rasyad Devala Jamaluddin Rekadian Arif Renanda Nia Rachmadita Renanda Nia Rachmadita Rengga Sanditya Rinanto, Noorman Rizal Indrawan Rizal Irfan Fuadi Rohmatuka, Moh. W. Rosyita Firdaus Rosyita Firdaus Sarena, Sryang Tera Satrianata, Lugas Jagad Shintha Lailatul Maghfiroh Thina Ardliana, Thina Totok Yulianto Tri Andi Setiawan Wiediartini Wiediartini Yesica Novrita Devi Zammi, Khafifulloh Al Faqih Zam Zandy Sholahudin Zaeni Zukhruf Z, Handandi