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ANALYSIS OF CUTTING FLUID ON MASS LOSS OF CARBIDE INSERT IN THE MILLING PROCESS Nasution, Arya Rudi; Affandi, Affandi; Umurani, Khairul; Rahmatullah, Rahmatullah; Refan, Muhammad
Media Mesin: Majalah Teknik Mesin Vol. 25 No. 1 (2024)
Publisher : Universitas Muhammadiyah Surakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.23917/mesin.v25i1.2896

Abstract

The Machining process is manufacturing in the world industry that is widely used. The coolant in the machining process functions to lower the temperature and lubricate and clean the gram in the cutting process. The application of coolant in the cutting process is to maintain the quality of the workpiece during the cutting process and also serves to improve tool life so that the tool does not wear out easily. This study aims to determine the effect of a chemical-based coolant based on dromus oil and vegetable CPO on tool wear in the face milling process and to determine whether or not the liquid is effective in reducing and slowing down tool wear. In this research, the face milling process used a grey cast iron specimen as the workpiece specimen used and also used a carbide insert chisel cutting tool with the TPKN 22 VC2 type. The research was carried out by varying the engine speed and also the coolant variation, the engine speed variations used were 80, 360 and 720 Rpm. In the process of administering coolant using the method, it is sprayed directly onto the workpiece area which is cut continuously, in the milling process with a response variable that can be in the form of data or tool wear values that have been observed and tested using a microscope test tool, using the weight (mass) method to see the wear value. This research aims to see how effective the use of vegetable- based coolant (CPO) during experiments as a coolant in the machining process aims to ensure that the final value of tool insert wear must be smaller with (CPO) compared to chemical coolant (dromus).
Iot-Based Real-Time Monitoring System For Enhancing Shrimp Pond Management: A Case Study In Deli Serdang, North Sumatra, Indonesia Umurani, Khairul; ., Rahmatullah; Asfiati, Sri; Nasution, Arya Rudi; Putera, Tondi Amirsyah; Saputra, Andrea
Rekayasa Material, Manufaktur dan Energi Vol 8, No 2: JULI 2025
Publisher : Fakultas Teknik UMSU

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30596/rmme.v8i2.24543

Abstract

Monitoring shrimp ponds involves observing and measuring key environmental factors that influence shrimp health and growth. This study was conducted at a shrimp pond on Jalan Paluh Merbau, Tj. Rejo, Kec. Percut Sei Tuan, Deli Serdang Regency, North Sumatra, Indonesia. Traditionally, air humidity and water temperature are monitored manually by taking water samples for laboratory analysis or using litmus paper. These conventional methods are time-consuming and prone to inaccuracies, potentially compromising shrimp health. To address these challenges, this research implemented an Internet of Things (IoT)-based monitoring system to automate the measurement of air humidity and water temperature. The system utilizes DHT11 and DS18b20 sensors, integrated with an ESP32 module, to continuously collect data and automatically transmit it to Google Sheets for real-time monitoring. This IoT approach enables shrimp farmers to easily track water quality parameters, enhancing the accuracy and efficiency of pond management. A two-day testing phase demonstrated stable environmental conditions, with humidity levels recorded at 86.5% to 87.78% and water temperatures ranging from 27.55°C to 28.06°C. These readings were within the ideal thresholds for optimal shrimp growth, showcasing the system's effectiveness in maintaining suitable pond conditions. This research will contribute significantly to more efficient, accurate, and sustainable shrimp farming practices.
Effect of Spindle Speed on the Bending Test of Al-1100 in Fraction Stir Welding Joints Bintoro, Suryanto Agung; Nasution, Arya Rudi; ., Affandi; Siregar, Rahmat Fauzi; Harahap, Jagodang
Rekayasa Material, Manufaktur dan Energi Vol 8, No 2: JULI 2025
Publisher : Fakultas Teknik UMSU

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30596/rmme.v8i2.25522

Abstract

Currently, in the industrial world, many products or components are required to have strong but light properties. Therefore, aluminum material is increasingly being chosen as the main material in the industrial production process. Aluminum and its alloys are classified as light metals that have high strength, corrosion resistance, fairly good electrical conductivity, and are lighter than iron or steel. However, aluminum has a weakness in its welding ability which is not good when compared to other metals. This problem can be overcome by the Solid-State Welding (SSW) welding method. SSW itself is a welding process carried out when the metal is still solid, meaning that the metal does not melt. One of the SSW methods that is often used is Friction Stir Welding (FSW), which is a solid-state welding technology that is very suitable for joining materials such as aluminum. FSW does not require additional materials, but instead utilizes the heat from friction between the probe and shoulder of the welding tool with the surface of the workpiece. This research on Friction Stir Welding aims to determine the effect of variations in feed rate on the strength of 1100 aluminum joints through tensile tests. The pin tool used is made of carbide, cylindrical in shape with a length of 100 mm and a diameter of 3 mm. The test specimen used was aluminum 1100 with a thickness of 3 mm, a length of 200 mm, and a width of 20 mm, and was made into 9 samples. The FSW welding process and the manufacture of test specimens were carried out according to the ASTM E8 standard. During the welding process, the pin tool rotated at 2200 Rpm, and the feedrates used were 50 mm/min, 100 mm/min, and 150 mm/min. After welding, a tensile test was carried out on the FSW joint results. There were nine tensile tests, with each feedrate parameter tested on three samples. The average tensile strength of the FSW joint on a 2200 Rpm spindle with a feedrate of 50 mm/min was 12.34 MPa, at a feedrate of 100 mm/min was 21.53 MPa, and at a feedrate of 150 mm/min was 29.21 MPa.
Pengujian Mesin Peniris Minyak Goreng Keripik Kentang Kapasitas 20 kg Zulfani, M; Hermanto, Tino; Nasution, Arya Rudi
IRA Jurnal Teknik Mesin dan Aplikasinya (IRAJTMA) Vol 4 No 2 (2025): Agustus
Publisher : CV. IRA PUBLISHING

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.56862/irajtma.v4i2.289

Abstract

This study aims to analyze the performance of oil slicing machines on potato chip products that are specifically designed for the needs of small-scale food industries. The machine has a capacity of 10 kg and is operated for 3 minutes per cycle. The test was conducted five times on potato chip samples, with the primary parameters being the weight before and after the slicing process. The average weight of chips before draining is 568 grams, while after draining, it decreases to 529 grams, indicating a 39-gram decrease in mass, which corresponds to a reduction in oil content. The calculation of the thinning efficiency revealed that the engine was capable of reducing the oil content by up to 6.87% of the initial weight. The engine is driven by an electric motor with a rotation of 1380 rpm, transmitted through a pulley system (3 inches: 13 inches), resulting in a tube rotation of 330.5 rpm. These results demonstrate that the slicing machine effectively reduces the oil content of potato chips in a short time, making it suitable for micro and small businesses in the snack sector due to its simplicity, energy efficiency, and cost-effectiveness.
INVESTIGATION OF ATMOSPHERIC CORROSION OF LOW-CARBON STEEL IN KUALA TANJUNG BATU BARA Affandi, Affandi; Nasution , Arya Rudi; Lubis , ‪Riadini Wanty; Tanjung, Iqbal; Ananda, Rizki; Huzni , Syifaul
Jurnal Rekayasa Mesin Vol. 16 No. 2 (2025)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v16i2.1555

Abstract

Corrosion is one of the most problematic issues in the material industry that may generate tons of drawbacks. In recent years, Kuala Tanjung has experienced an increase related to the development of infrastructure including trestles and docks that are capable to accommodate mother vessels, containers, and stockpile tanks. The growth of industrial estate occurring would lead to a consideration that Kuala Tanjung might be possible to be an International Hub Port. Despite all these development efforts, the detrimental effects could lead to the quality of water, air, and soil caused by industrial waste and consequently the corrosion attack would easily occur. This condition is exacerbated by the lack of atmospheric corrosiveness data in Kuala Tanjung Batu Bara. Then, it is necessary to investigate the corrosion rate using the weight loss method and refer to ASTM G – 1. Specimen dimensions and test racks are designed based on ASTM G – 50 standards. The aim of this study is to investigate the atmospheric corrosion rate of low-carbon steel and map the atmospheric corrosion in Kuala Tanjung, Batu Bara. The research site is divided to six locations, namely points A, B, C, D, E, and F. The Low-carbon steel test specimens conducted use elbow steel profiles, plates, and quadrangles. Testing is carried out for six months with data collected once every two weeks. The results of this study show that the corrosion rate values reach 0.0564 – 0.5230 mpy for elbow profiles, 0.0552 – 0.4984 mpy for plate profiles, and 2.1341 – 5.2022 mpy for quadrilateral profiles. These results indicate that the corrosion rate of low-carbon steel in the Kuala Tanjung is still relatively safe as well as the atmospheric corrosiveness maps can be created at each location.
INVESTIGATION OF ATMOSPHERIC CORROSION OF LOW-CARBON STEEL IN KUALA TANJUNG BATU BARA Affandi, Affandi; Nasution , Arya Rudi; Lubis , ‪Riadini Wanty; Tanjung, Iqbal; Ananda, Rizki; Huzni , Syifaul
Jurnal Rekayasa Mesin Vol. 16 No. 2 (2025)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v16i2.1555

Abstract

Corrosion is one of the most problematic issues in the material industry that may generate tons of drawbacks. In recent years, Kuala Tanjung has experienced an increase related to the development of infrastructure including trestles and docks that are capable to accommodate mother vessels, containers, and stockpile tanks. The growth of industrial estate occurring would lead to a consideration that Kuala Tanjung might be possible to be an International Hub Port. Despite all these development efforts, the detrimental effects could lead to the quality of water, air, and soil caused by industrial waste and consequently the corrosion attack would easily occur. This condition is exacerbated by the lack of atmospheric corrosiveness data in Kuala Tanjung Batu Bara. Then, it is necessary to investigate the corrosion rate using the weight loss method and refer to ASTM G – 1. Specimen dimensions and test racks are designed based on ASTM G – 50 standards. The aim of this study is to investigate the atmospheric corrosion rate of low-carbon steel and map the atmospheric corrosion in Kuala Tanjung, Batu Bara. The research site is divided to six locations, namely points A, B, C, D, E, and F. The Low-carbon steel test specimens conducted use elbow steel profiles, plates, and quadrangles. Testing is carried out for six months with data collected once every two weeks. The results of this study show that the corrosion rate values reach 0.0564 – 0.5230 mpy for elbow profiles, 0.0552 – 0.4984 mpy for plate profiles, and 2.1341 – 5.2022 mpy for quadrilateral profiles. These results indicate that the corrosion rate of low-carbon steel in the Kuala Tanjung is still relatively safe as well as the atmospheric corrosiveness maps can be created at each location.
IMPLEMENTASI TEKNOLOGI MESIN PENGADUK MEDIA TANAM JAMUR BAGI KELOMPOK TANI USAHA BERSAMA, KELURAHAN SARI REJO KEC, MEDAN POLONIA Siregar, Gustina; Bismala, Lila; Rudi Nasution, Arya
Martabe : Jurnal Pengabdian Kepada Masyarakat Vol 7, No 12 (2024): MARTABE : JURNAL PENGABDIAN MASYARAKAT
Publisher : Universitas Muhammadiyah Tapanuli Selatan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31604/jpm.v7i12.5264-5268

Abstract

Bisnis baglog saat ini  merupakan usaha yang menjanjikan seiring dengan pertumbuhan jumlah petani yang melakukan budidaya jamur. Kelompok Tani Usaha Bersama merupakan salah satu kelompok tani dengan binis pembutan baglog. In running their businesses, various problems faced by farmer groups include a lack of productivity and efficiency in the production process and suboptimal marketing. Bahan baku utama dalam pembuatan baglog adalah serbuk kayu karena mengandung sumber nutrisi untuk pertumbuhan jamur. Saat ini proses pembuatan baglog dilakukan secara manual sehingga diperlukan teknologi yang dapat memperbaiki kualitas dan kuantitas baglog yang dihasilkan. Dalam hal ini perlu perbaikan sistem pengolahan dengan teknologi tepat guna yaitu Mesin Pengaduk Baglog. Kegiatan yang dilakukan adalah sosialisasi dan diskusi dengan mitra tentang kebutuhan mesin dalam proses produksi yaitu mesin pengaduk baglog, pelatihan penggunaan mesin, pelatihan K3. Saat ini mitra dapat meminimalisir kerusakan baglog setelah penggunaan mesin pengaduk dari 20 persen menjadi 5 persen dengan kapasitas produksi 1.500 per hari. Alokasi waktu yang digunakan dari 7 jam per hari menjadi 5 jam per hari. 
Optimizing Light Detection with Photodiode Sensor Arrays using Linear Regression Siregar, Rahmat Fauzi; Mustar, Muhamad Yusvin; Affandi, Affandi; Nasution, Arya Rudi; Br. Sembiring, Adelia Febrina
Jurnal Rekayasa Elektrika Vol 21, No 3 (2025)
Publisher : Universitas Syiah Kuala

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.17529/jre.v21i3.42384

Abstract

Photodiode sensors are widely used in various applications such as light intensity measurement, optoelectronic devices, and automation. In improving the quality of measurement and automation systems, more sophisticated technology is needed such as photodiode sensor arrays, which allow more accurate data collection from multiple sensors simultaneously. This research aims to design a photodiode sensor array with high sensitivity. The system design consists of six photodiode sensors combined with a summing amplifier circuit and a non-inverting amplifier as a signal conditioner which is then processed by a microcontroller. After that, the linear regression function is determined through the calibration process and experiments carried out. Two linear regression functions are obtained and implemented in two operating modes: normal mode and sensitive mode. Experimental results yield two linear regression functions applied to a photodiode sensor array in normal and sensitive modes. Normal mode shows 82.50% accuracy with a 36.69% coefficient of variation, while sensitive mode boasts 94.05% accuracy and 49.81% coefficient of variation. Both modes cater to different light conditions, with sensitive mode excelling in detecting light intensity. Linear regression implementation proves precise and accurate for light detection.
EFESIENSI PRODUKSI OLAHAN DAUN KELOR DENGAN MENGGUNAKAN MESIN SPINNER PADA KELOMPOK TANI KELORIA, DESA BANDAR LABUHAN Putra, Yudha Andriansyah; Siregar, Gustina; Nasution, Arya Rudi; Saragih, Syaiful Amri
JURNAL PENGABDIAN KEPADA MASYARAKAT Vol. 29 No. 4 (2023): OKTOBER-DESEMBER
Publisher : Universitas Negeri Medan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24114/jpkm.v29i4.49210

Abstract

Kelor merupakan tanaman super food yang dapat diolah untuk berbagai jenis suplemen seperti kapsul, teh celup,bubur, bahan kosmetik, sabun dan untuk keperluan kesehatan dan kosmetik. Saat ini mitra mengalami keterbatasan dalam melakukan proses produksi terutama dalam sistem pencucian daun kelor yang akan diolah menjadi berbagai produk turunan tersebut. Proses pencucian daun kelor masih dilakukan secara manual yaitu menggunakan  ember  dan  tanpa  saringan  sehingga  mengakibatkan  jumlah produksi ketika panen tidak sama dengan hasil akhirnya. Kegiatan kemandirian masyarakat  ini  berupaya  memecahkan  permasalahan  mitra,  yakni  dengan  rancang bangun mesin pencuci diharapkan menjadi solusi terhadap persolan mitra pada bidang produksi. Pada bidang pengelolaan kelompok, tim juga melakukan tambahan kegiatan berupa manajemen kelompok, manajemen keuangan, dan juga sistem budidaya yaitu teknik pemangkasan daun.Tim  pelaksana  telah  melakukan  proses  rancang  bangun  mesin  pencuci,  disertai dengan pelatihan manajemen mutu dan perawatan mesin sehingga mitra mampu melakukan proses produksi sesuai dengan standar perusahaan. Pelatihan operasional dan pemeliharaan mesin juga diberikan sehingga mitra mampu  mengoperasionalkan  mesin  sesuai  dengan penggunaannya  dan  mampu merawat mesin, sehingga mesin dapat digunakan untuk waktu jangka panjang. Hasil dari pengabdian ini adalah mesin pencuci daun yang juga disebut mesin Spiner yakni bentuk mesin pencuci dan peniris paling sederhana dengan kapasitas produksi yang relatif rendah sehingga mitra dapat memilih untuk dioperasikan secara manual atau sepenuhnya otomatis. Dengan penggunaan mesin ini nantinya dapat   meminimalisasi kehilangan daun akibat pencucian dan meningkatkan jumlah produksi atau penjualan dengan standar kebersihan yang diinginkan konsumen. Edukasi Standar Operasional Prosedur (SOP) dari mesin bertujuan untuk memberikan pelatihan kepada  mitra  tentang  kesehatan  dan  kesalamatan  kerja  yang  baik diterapkan agar mitra tetap terjaga dan terhindar dari hal-hal yang berbahaya. Edukasi mengenai manajemen kelompok sehingga mitra dapat mengorganisir kinerja anggota dan sistem pengelolaan keuangan sederhana. Edukasi mitra terkait teknik pemangkasan  sehingga mitra dapat memproduksi daun kelor sesuai pertumbuhan tanaman.
Analisis Mesh Size Untuk Konvergensi Coil Spring Roda Depan Minibus Menggunakan Metode Elemen Hingga Harahap, Jagodang; Putra, Teuku Edisah; Nasution, Arya Rudi
Jurnal Mekanova : Mekanikal, Inovasi dan Teknologi Vol 11, No 2 (2025): Oktober
Publisher : universitas teuku umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35308/jmkn.v11i2.12695

Abstract

AbstractMesh convergence in finite element analysis is crucial for ensuring simulation accuracy, especially in vehicle coil springs. However, limited studies have evaluated the balance between accuracy and computational efficiency due to mesh size variations. Stress-strain data is obtained from the strain that occurs when driving by installing a strain gauge on the coil spring. This study analyzes the effect of mesh size on stress distribution, deformation, and computation time in the front coil spring of a minibus using FEMAP NX Nastran software. The results show that smaller mesh sizes yield higher stress and deformation values, with a maximum stress of 817 MPa at a 0.1 mesh size and 733 MPa at a 0.6 mesh size. While improving accuracy, finer mesh sizes significantly increase computation time. Therefore, balancing accuracy and computational efficiency is essential for optimizing coil spring design, with further research recommended to determine the optimal mesh size in finite element simulations.Keywords— Mesh Convergence, Finite Element Analysis, Stress Distribution, Computational Efficiency
Co-Authors A, Affandi Abd Rahman Bin Dullah Ade Faisal, Ph.D Adly Zulqarnain bin Mohamad Affandi Affandi Affandi . Affandi Affandi Ahmad Marabdi Siregar Ahmad Syuhada Al-Khowarizmi, AK Arie Pranata Asfiati, Sri Bintoro, Suryanto Agung Br. Sembiring, Adelia Febrina Budi Dharma Chandra A Siregar Edi Widodo F, Fadhlurrohman Fahrizal Zulkarnain Fajar Ramadhan, Fajar Fetra Vanny Riza Fonna, Syarizal FRAPANTI, SRI FRAPANTI,ST,MT Gustina Siregar Habib Satria Hadi Sucipto, Hadi Harahap, Jagodang Harahap, Muhammad Alwi Ripay Harahap, Partaonan Hasanul Arifin Hayulina Manurung, Yayuk Hermansyah Hermasnyah Huzni , Syifaul Iqbal Tanjung Khairul Umurani khairul umurani Khairul Umurani Khairul Umurani Lila Bismala Lubis , ‪Riadini Wanty Mahjudin, Mahyunirsyah Muhammad Refan Munawar Alfansury Airegar Mustar, Muhamad Yusvin Nurdin Hendri Oktrialdi, Benny Pratama, Riza Fauzi Putera, Tondi Amirsyah Putra, Mhd Irwansyah Putra, Teuku Edisah Putra, Yudha Andriansyah R, Rohana Rahmadiawan, Dieter Rahmatullah . Rahmatullah . Rahmatullah Rahmatullah Refan, Muhammad Rizki Ananda Rohana Rohana Rudi Kurniawan Ruztamreen Bin Jenal S, Dendi Saputra, Andrea Saragi, Jandri Fan HT Siregar, Chandra A Siregar, Chandra Amirsyah Putra Siregar, Rahmat Fauzi Sudirman Lubis Syaiful Amri Saragih Syarizal Fonna Syifaul Huzni Tanjung, Iqbal Tanjung, Iqbal Tino Hermanto Umurani, Khairul Wahyudi, Fauzi S Wawan Septiawan Damanaik Wawan Septiawan Damanik Yayuk Hayulina Manurung Yopan Rahmad Aldori Yudha Andriansyah Putra Z. Fuadi Zahrul Fuadi Zufri, M Sayid Zulfani, M