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Analisis Risiko Keselamatan dan Kesehatan Kerja Menggunakan Metode Hazard and Operability Study (HAZOP) : Studi Kasus PT. Nusa Palapa Gemilang Sarah Putri Aprilia; Bambang Suhardi; Rahmaniyah Dwi Astuti; Iksan Adiasa
Performa: Media Ilmiah Teknik Industri Vol 19, No 1 (2020): Performa: Media Ilmiah Teknik Industri
Publisher : Industrial Engineering, Faculty of Engineering, Universitas Sebelas Maret

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20961/performa.19.1.39385

Abstract

PT. Nusa Palapa Gemilang merupakan sebuah perusahaan yang bergerak di industri pupuk NPK dan non NPK. Berdasarkan hasil observasi didapatkan beberapa potensi bahaya kerja, salah satunya adalah karena kurangnya kesadaran pekerja mengenai keselamatan dan kesehatan kerja (K3). Penelitian ini bertujuan untuk mengidentifikasi potensi kerja untuk mengantisipasi kecelakaan kerja. Penelitian ini menggunakan Hazard and Operability Study (HAZOP) untuk menganalisis potensi hazard di unit produksi NPK 1. Berdasarkan klasifikasi hazard setelah dilakukan penilaian risiko, hasil penilaian risiko menunjukkan sebanyak 95% potensi hazard merupakan hazard tingkat risiko tinggi (high) dan sebanyak 5% potensi Hazard merupakan hazard risiko sedang (moderate). Selain itu, ditemukan sebanyak 14 potensi hazard yang dapat diklasifikasikan menjadi empat tipe hazard yaitu sikap kerja, prosedur kerja, tempat kerja, dan kondisi lingkungan kerja. Rekomendasi yang diberikan berdasarkan klasifikasi bahaya berupa himbauan pekerja untuk menggunakan APD berupa masker, helmet, safety spectacles, dan sepatu safety. Selain itu, diperlukan rambu-rambu seperti rambu wajib penggunaan APD, rambu bahaya forklif, dan rambu lantai licin sebagai peringatan kepada pekerja bahwa terdapat risiko bahaya saat berada di tempat kerja, sehingga K3 di tempat kerja dapat ditingkatkan dan dapat memiminimalkan kecelakaan kerja.
Perbaikan Line Balancing Proses Packing Tablet XYZ Menggunakan Metode Ranked Positional Weight di PT. Y Hana Sekar Ayu Edy purwanto; Rahmaniyah Dwi Astuti
Performa: Media Ilmiah Teknik Industri Vol 18, No 1 (2019): Performa: Media Ilmiah Teknik Industri
Publisher : Industrial Engineering, Faculty of Engineering, Universitas Sebelas Maret

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20961/performa.18.1.32360

Abstract

PT. Y is a company in the pharmaceutical industry that produces finished drugs. Based on observations in the packing process of Tablet XYZ products, it is still found that there are bottlenecks between work stations caused by a lack of equal distribution of work. Work stations whose workload is not evenly distributed, can cause the low of line efficiency. This study improved line balancing using the Ranked Positional Weight method which aims to increase the line efficiency value of the Tablet XYZ packing process. The result of this study is an increase in the value of line efficiency after the distribution of work elements is evenly distributed.
Penerapan Value Stream Mapping (VSM) Untuk Mengurangi Keterlambatan Proses Pengadaan Barang dan Jasa di PT X (Studi Kasus Pengadaan Barang dan Jasa A4100000121) Rahmaniyah Dwi Astuti; Frisheila Sely Apriliana
Performa: Media Ilmiah Teknik Industri Vol 17, No 1 (2018): PERFORMA Vol. 17, No 1 Maret 2018
Publisher : Industrial Engineering, Faculty of Engineering, Universitas Sebelas Maret

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (714.766 KB) | DOI: 10.20961/performa.17.1.21510

Abstract

PT X is an oil and gas company, to support its production a good procurement process is needed. Procurement is an activity to get goods and services in a transparent, effective and efficient. Based on data in 2017, there are 148 procurement with a value of less than 2.5 billion carried out by PT X, from that data there are 43% of the procurement completed exceeding the predetermined initial target. Based on data in 2017, the procurement of A4100000121 has the highest delay rate of 32 days, therefore it is necessary to identify waste as an effort to reduce the time delay. The method used is Value Stream Mapping, this method is used to identify processes that contain waste so that existing waste can be removed. Based on the results of the study there was a decrease in time between Current State VSM and Future State VSM with a total time at Current State VSM of 39425 minutes and Future State VSM of 23085 minutes so that the time was decreased by 16340 minutes.
Analisis Tingkat Kebisingan, Beban Kerja dan Kelelahan Kerja Bagian Weaving di PT. Wonorejo Makmur Abadi Sebagai Dasar untuk Perbaikan Proses Produksi Yusa Rizal Septio; Bambang Suhardi; Rahmaniyah Dwi Astuti; Iksan Adiasa
Performa: Media Ilmiah Teknik Industri Vol 19, No 1 (2020): Performa: Media Ilmiah Teknik Industri
Publisher : Industrial Engineering, Faculty of Engineering, Universitas Sebelas Maret

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20961/performa.19.1.40111

Abstract

PT. Wonorejo Makmur Abadi memiliki 5 stasiun kerja, dimana kebisingan yang paling tinggi terdapat pada stasiun kerja weaving. Pada stasiun kerja weaving menggunakan 96 mesin yang beroperasi selama 24 jam dan menghasilkan tingkat kebisingan yang melebihi NAB sebesar 96,5 dB. Intesitas kebisingan yang melebihi NAB adalah salah satu faktor yang menyebabkan gangguan kesehatan pada pekerja. Dampak dari kebisingan pada pekerjaan adalah kelelahan dan menambah beban kerja. Penelitian ini bertujuan untuk mengetahui pengaruh kebisingan terhadap beban kerja dan kelelahan kerja pada tenaga kerja bagian weaving di PT. Wonorejo Makmur Abadi. Subjek dalam penelitian ini sebanyak 42 orang, teknik pengambilan sampel menggunakan rumus slovin. Teknik pengumpulan data dalam penelitian ini yaitu dengan melakukan pengukuran langsung intensitas kebisingan di tempat kerja, pengukuran beban kerja dengan metode CVL, dan pengukuran kelelahan kerja dangan kuesioner IFRC. Hasil dari perhitungan beban kerja adalah 2 pekerja tidak mengalami kelelahan karena memiliki nilai CVL < 30% dan 40 pekerja mendapatkan klasifikasi perlu dilakukan perbaikan karena memiliki nilai CVL antara 30% - 60%, dan hasil dari pengukuran kelelahan kerja adalah 15 orang pekerja dengan klasifikasi kelelahan tinggi, 22 orang pekerja dengan klasifikasi kelelahan sedang dan 5 orang pekerja dengan klasifikasi kelelahan rendah. Usulan pengendalian kebisingan dilakukan menggunakan pendekatan Noise Hierarchy Controls. Pendekatan dilakukan dengan analisis eliminasi, substitusi, engineering controls, administrative controls dan penyediaan alat pelindung telinga, usulan untuk beban kerja adalah penyediaan kursi ergonomis untuk istirahat sisipan pekerja stasiun weaving, dan usulan untuk kelelahan kerja adalah menjadwalkan waktu istirahat sisipan untuk tenaga kerja dan menciptakan lingkungan kerja yang nyaman bagi tenaga kerja.
Implementation of Class-Based Storage for Warehouse Layout Optimization in Temperature-Controlled Raw Material Storage (Case Study: PT. XYZ) Rahmaniyah Dwi Astuti; Talitha Bertha Ichtapa; Ainun Rahmansyah Gaffar
Performa: Media Ilmiah Teknik Industri Vol. 25 No. 1 (2026): Performa: Media Ilmiah Teknik Industri
Publisher : Industrial Engineering Study Program, Faculty of Engineering, Universitas Sebelas Maret (UNS)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20961/performa.v25i1.2754

Abstract

Inefficiencies in temperature-controlled raw material warehouses, especially in the Fast-Moving Consumer Goods (FMCG) industry, can hinder production continuity and escalate operational costs. PT. XYZ, a leading cosmetic manufacturer, currently uses a Dedicated Storage system that fails to consider material movement frequency, resulting in limited storage slots, high material handling costs, and ineffective retrieval processes. To overcome these challenges, this study applied the Class-Based Storage (CBS) method by classifying materials into A (fast-moving), B (medium-moving), and C (slow-moving) categories based on their movement frequency. The contribution of this research lies in integrating CBS with the nearest location principle and simulation modeling to provide a structured solution for warehouse layout optimization. A quantitative approach was used by collecting outbound raw material data from January to December 2024, analyzing material movement frequency, and calculating material handling costs. The redesign of the warehouse layout considered the frequency-based classification and used AnyLogic software to simulate the proposed configuration. The analysis also involved calculating rectilinear distances and estimating handling costs based on operator and equipment expenses. The results showed that the proposed CBS-based layout reduced the total travel distance by 27.55% and decreased daily material handling costs by 28.67%. Additionally, high-frequency materials were positioned closer to the input/output points, improving accessibility and retrieval speed. The simulation confirmed increased warehouse efficiency, better space utilization, and reduced operator workload. In conclusion, the implementation of the CBS method in warehouse layout design significantly improved operational performance and reduced logistics costs. This study serves as a reference for companies managing temperature-sensitive inventory and provides a foundation for future research incorporating real-time inventory tracking and dynamic slotting systems.
Inovasi Inkubator Fermentasi Tempe sebagai Implementasi SDGs 9 pada IKM Tempe Obor Mojosongo, Surakarta Rahmaniyah Dwi Astuti; Bambang Suhardi; Ade Aisyah Arifna Putri
Jurnal Pengabdian Masyarakat dan aplikasi Teknologi Vol. 4, No. 2: October 2025
Publisher : Institut Teknologi Adhi Tama Surabaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31284/j.adipati.2025.v4i2.8222

Abstract

Proses fermentasi tempe pada Industri Kecil dan Menengah (IKM) umumnya masih dilakukan secara manual sehingga sering menimbulkan ketidakkonsistenan suhu dan kelembapan, yang berdampak pada lamanya waktu fermentasi serta kualitas produk yang kurang seragam. Kegiatan pengabdian kepada masyarakat ini bertujuan untuk membantu mitra IKM Tempe dalam meningkatkan kualitas dan produktivitas melalui penerapan inkubator fermentasi tempe yang stabil, terjangkau, dan mudah dioperasikan. Inkubator dirancang menyerupai kabinet logam dengan enam tingkat rak tarik yang ergonomis, dilengkapi sembilan lampu pijar sebagai sumber panas dan lima exhaust fan untuk sirkulasi udara, dengan pengoperasian sederhana menggunakan saklar manual. Mitra dilibatkan dalam proses uji coba dan pelatihan penggunaan alat. Hasil pendampingan menunjukkan inkubator mampu menjaga suhu 30–40 °C dan kelembapan 60–70%. Tempe yang dihasilkan memiliki kualitas lebih seragam dari segi tekstur, aroma, dan warna, serta mengurangi risiko kegagalan fermentasi. Dengan alat yang ergonomis dan biaya produksi relatif murah, kegiatan ini dinilai memberikan manfaat nyata bagi mitra IKM, serta mendukung pencapaian SDG 9 (industri, inovasi, dan infrastruktur).
STRESS LEVEL AND MENTAL WORKLOA ANALYSIS OF HOSPITAL NURSES WITH SMARTWATCH PHYSIOLOGICAL VALIDATION Khusni Nur Ikhsan Khotami; Bambang Suhardi; Rahmaniyah Dwi Astuti
Multidiciplinary Output Research For Actual and International Issue (MORFAI) Vol. 6 No. 6 (2026): Multidiciplinary Output Research For Actual and International Issue
Publisher : RADJA PUBLIKA

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.5281/zenodo.22661620

Abstract

Nurses working in critical care units face substantial mental workload and occupational stress, yet most prior studies rely on a single subjective or objective measurement approach. This study examined the mental workload and occupational stress of Intensive Care Unit (ICU) and Emergency Department (IGD) nurses at RSUI Cawas Klaten, Indonesia, and validated subjective instruments against physiological indicators. Using a quantitative descriptive correlational design, data were collected from all 27 ICU and IGD nurses (total sampling) using the NASA Task Load Index (NASA-TLX), the Expanded Nursing Stress Scale (ENSS), and an Apple Watch SE Generation 2 smartwatch recording Heart Rate (HR) and Heart Rate Variability (HRV) across three phases: rest, work, and questionnaire completion. Results showed a High mental workload (mean Weighted Workload = 54.67) dominated by the Effort dimension, and an overall Low Stress level (mean ENSS = 1.95) that approached the Moderate Stress threshold, led by treatment uncertainty and patient/family related stressors. Pearson correlation revealed a significant positive relationship between ENSS and HRV during work (r = 0.630, p < 0.001) and between NASA-TLX and HR during work (r = 0.468, p = 0.014), whereas post work measurements showed no significant association. These findings confirm that HR and HRV recorded during active work, rather than after work, are valid physiological indicators for cross validating subjective workload and stress instruments among critical care nurses.
Occupational Health and Safety Risk Analysis of Six Engineering Laboratories Using an Activity-Based HIRARC Approach Her Tafga Arfanindita; Pringgo Widyo Laksono; Rahmaniyah Dwi Astuti; M. Fendy Kussuma Hadi Sufyan
G-Tech: Jurnal Teknologi Terapan Vol 10 No 4 (2026): G-Tech, Vol. 10 No. 4 October 2026
Publisher : Universitas Islam Raden Rahmat, Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.70609/gtech.v10i4.11377

Abstract

Engineering laboratories combine high-energy machinery, live circuits, pressurised fluids and open flames with novice student operators, yet occupational health and safety in Indonesian higher education is still managed largely through academic rather than risk-based instruments. This study applies Hazard Identification, Risk Assessment and Risk Control (HIRARC) to six practicum laboratories of the Department of Mechanical and Industrial Engineering, Universitas Tidar, using the practicum activity rather than the room as the unit of analysis. Hazards were identified through direct observation and document review and scored by an assessor panel on a 5 x 5 matrix with predefined severity and likelihood criteria. Three main findings emerge. First, the 27 activity-level hazards are dominated by mechanical sources, and nearly half of the activities (44%) are high risk before control. Second, risk profiles differ between laboratories: the machining-intensive Production Process, Welding and CNC laboratories carry the highest mean risk, while the single most severe activity is CNC operation with a running spindle, so mean-based and peak-based rankings point to different priorities. Third, combined engineering and administrative controls, each mapped to the Indonesian regulation that requires it, are expected by the assessor panel to bring every activity to the low band, an estimated mean reduction of 58.5%; this is a prospective panel estimate, not a result measured after implementation. The study contributes an activity-based, regulation-linked risk register that allows laboratories with different energy profiles to be compared on one scale and to be prioritised for safety investment.
A Value Stream Mapping–ECRS framework for waste reduction and workload balancing in manual production lines Ade Aisyah Arifna Putri; Bambang Suhardi; William Anderson; Rahmaniyah Dwi Astuti
Journal Industrial Servicess Vol 12, No 2 (2026): October 2026
Publisher : Universitas Sultan Ageng Tirtayasa

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.62870/jiss.v12i2.35898

Abstract

Labor-intensive manual production lines often lose efficiency through non-value-added (NVA) motion and uneven operator workload, yet these two problems are usually addressed separately. This study aims to design a framework whose main contribution is the integration of waste identification, work-method redesign, and workload balancing within a single procedure. Value Stream Mapping (VSM) maps the production flow and locates waste, the Eliminate–Combine–Rearrange–Simplify (ECRS) principle redesigns the work sequence, and a full-time-equivalent (FTE) workload analysis reallocates operators across stations. Standard times were established using the Westinghouse performance rating and ILO allowances. The framework was applied to a barecore production line in the furniture sector. The proposed redesign reduces the number of activities from 10 to 8 with the same workforce of 32 operators, and is estimated to cut total production time per sheet by 84.3 s (9.05%), from 931.15 to 846.86 s. The maximum operator workload is estimated to decrease from 0.81 to 0.77, and the workload range between the most- and least-loaded stations to narrow from 0.68 to 0.64, with no station exceeding the FTE limit of 1. These results indicate that the estimated efficiency gain comes from removing waste rather than from overloading operators. The framework offers a low-cost, repeatable diagnostic-and-redesign procedure and has potential for application to other labor-intensive manual production environments, subject to further validation across different products and layouts.
Co-Authors Ade Aisyah Arifna Putri Adhi Dwi Arta Adindha Karunia Ciptaning Pragowoaji Afiq Ramadhan Ainun Rahmansyah Gaffar Ainun Rahmansyah Gaffar Ari Diana Susanti Asariella Findya Octa Pertiwi Asariella Findya Octa Pertiwi Bambang Suhardi Bambang Suhardi Bambang Suhardi Bambang Suhardi Bambang Suhardi Bambang Suhardi Bambang suhardi Bambang Suhardi Bambang Suhardi Bambang Suhardi Bambang Suhardi Beauty, Yohana Very Beauty, Yohana Very Brury Jatmiko CUCUK NUR ROSYIDI Dendra Febriawan Dewi, Ferina Ayu Kusuma Eko Liquiddanu Eko Liquiddanu Fakhrina Fahma Fita Permata Sari Frisca Pomalia Frisheila Sely Apriliana Fuad Dwi Setyawan Galda Nadhira, Afra Gamma Wisnu Nurcahyo Gandana, William Elian Gisya Amanda Yudhistira Hana Sekar Ayu Edy purwanto Haryono Setiadi Helda Yuana Arientantri Prastari Prastari Helma Hayu Juniar Her Tafga Arfanindita I Gusti Ngurah Antaryama I Wayan Suletra Iksan Adiasa Ilham Priadythama Ilham Priadythama Ilham Priadythama Ilham Priadythama Ilham Priyaditama, Ilham Ilham Priyadithama Irwan Iftadi Irwan Iftadi Irwan Iftadi Irwan Iftadi Irwan Iftadi Irwan Iftadi Khusni Nur Ikhsan Khotami Lulu Elvira M. Fendy Kussuma Hadi Sufyan MAIRAWATI, PUTY Maria Puspita Sari Mindandi, Zati Hulwani Minoru Sasaki Muhammad Hanafi Nabilla Indah Putri Nadhira, Afra Galda Nanung Eko Setyawan NIdya Yutie Pramesti Nur Cahyo Saputro Nur Hamid Musthofa Nurbi, Rahma Sabilah Oktiana Faridatul Khasanah Pertiwi, Asariella Findya Octa Pomalia, Frisca Pringgo Widyo Laksono Pudjiantoro, Fathin Kusumo Pramesti Pujiyanto, Eko Puthut Supri Adi Putri, Nabilla Indah Qurtubi Qurtubi Rahardian Patriansyah Rahmaniyah Dwi Astuti Retno Wulan Damayanti Rini Anggrainingsih Rona Sutra Dewangga Dyah Utami Rosma Hani Damayanti Rosma Hani Damayanti, Rosma Hani Rr. Dhiasty Mahayanti Sarah Putri Aprilia Sari, Fita Permata Setiadi, Haryono Sukmaji Indro cahyono Suletra, Wayan Susy Susmartini Syafiya Maharani Syahiliantina, Annisa Syahliantina, Annisa Talitha Bertha Ichtapa Tamma, Ghani Naufal Taufiq Rochman Taufiq Rochman Tua, Timothy Gunung Valencia, Bella Renata Wakhid Ahmad Jauhari Wardani, Indira Kusuma William Anderson Yasmin Zulfa Agustin Alfiyah Hariyanto Yusa Rizal Septio