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Analysis of quenching temperature variations in the heat straightening processFor multiple ripair FCAW welding HSLA SM490YA material Wahyudi, Mohammad Thoriq; Amri, Moh Syaiful Amri; Ari, Muhamad; Adam, Mukhlis; Hamzah, Fais; Novaldi, Azriel Harsha
Journal of Welding Technology Vol 5, No 2 (2023): December
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jowt.v5i2.4633

Abstract

In the steel structure fabrication industry, girders play a crucial role as supporting beams during construction. The girder's components include end plates and beams, with the end plate serving as a critical connection point for the beam to the column. Welding at this juncture demands careful consideration. This analytical research focuses on the impact of multiple repair welding and quenching temperatures during the heat straightening process on the toughness and microstructure of HSLA SM490YA material, utilizing FCAW welding. To assess the effects of multiple repair welding, the study compares different repair scenarios—welding without repair, two repairs, and three repairs, all performed at a 50% depth. Subsequently, the heat straightening process occurs at a temperature of 650ºC on the repaired material. Post-heat straightening, quenching is carried out with temperature variations of 650ºC, 475ºC, and 300ºC. The findings indicate that the repair process during welding and subsequent quenching after the heat straightening process leads to a decrease in toughness values. This results in a finer grain size, with the material phase predominantly composed of pearlite. These research outcomes should be carefully considered by industry professionals, particularly in critical connections, when determining quenching temperatures after the heat straightening process in repair procedures.
ANALISIS PENGARUH SURFACE ROUGHNESS, TEMPERATUR SUBSTRAT, DAN JENIS MATERIAL ABRASIVE TERHADAP BIAYA PROSES MENGGUNAKAN METODE TAGUCHI Rachman, Farizi; Mutiara, Arun Sukma; Indrawan, Rizal; Setiawan, Tri Andi; Bisono, Fipka; Purnomo, Dhika Aditya; Hamzah, Fais
AUSTENIT Vol. 16 No. 1 (2024): AUSTENIT: April 2024
Publisher : Politeknik Negeri Sriwijaya, Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.53893/austenit.v16i1.7389

Abstract

The wrapping up and portray fabricating handle may be a organize of venture work at PT. Lintech Duta Pratama. Disgraceful portray forms result in absconds. Items that have absconds require repair so they can at that point be sent to clients. Rehashed repair forms cause expanded handle costs and obstruct item conveyance. In this manner, to get great item quality and diminish handle costs, inquire about to obtain ideal parameter settings is required. The method parameters considered are surface harshness, substrate temperature, and sort of abrasive fabric. The experimental design used is the taguchi method in the form of an orthogonal matrix . From the exploratory comes about, the ideal combination of handle parameters for prepare costs was gotten, to be specific surface harshness at level 1 with a esteem of 50 μm, temperature at level 2 with a esteem of 34 ° C, and rough fabric sort at level 2 with steel coarseness.
Perancangan Mesin Loading-Unloading untuk Mesin TruPunch 5000 Reza Vannessa Valentina; Bisono, Fipka; Fais Hamzah
Jurnal Ilmiah Teknik Mesin, Elektro dan Komputer Vol. 3 No. 2 (2023): Juli: Jurnal Ilmiah Teknik Mesin, Elektro dan Komputer
Publisher : Lembaga Pengembangan Kinerja Dosen

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.51903/juritek.v3i2.1801

Abstract

Mesin TruPunch 5000 merupakan mesin pemotong dengan penggerak hidrolik yang menghasilkan tekanan hingga 1.600 langkah permenit, memiliki working area dengan ukuran 3050 mm x 1550 mm. Proses loading dan unloading pada mesin TruPunch 5000 menggunakan proses secara manual. Dimana untuk proses ini diperlukan 2 operator, 1 operator untuk melakukan proses loading dan unloading dan 1 operator untuk handle mesin pada saat pengambilan plat dari mesin agar kembali menyala. Sehingga penulis merancangkan alat bantu alternatif mesin loading-unloading yang diperlukan dalam pembuatan mesin agar mempercepat proses produksi. Metode perancangan yang digunakan adalah Metode Ulrich dengan membuat tiga konsep desain yang nantinya akan dipilih satu desain terbaik sesuai kriteria seleksi. Pembuatan desain dan analisis kekuatan struktur menggunakan Software Fusion 360 yang berbasis Finite Element Methods. Analisis kekuatan struktur mesin loading-unloading pada konsep terpilih didapatkan hasil dengan nilai tegangan (von mises stress) maksimum sebesar 80,9 MPa pada analisis software dengan batas tegangan izin material ASTM A36 sebesar 166,667 MPa. Kemudian didapatkan nilai safety factor sebesar 3, yang berarti struktur rangka mesin aman untuk digunakan.
Peningkatan Kompetensi CAD 3D Siswa SMK Negeri 5 Surabaya Melalui Pelatihan Autodesk Inventor Berbasis Project-Based Learning Widya Emilia Primaningtyas; Fais Hamzah; Sindi Wahyu Pratiwi; Ludia Ni'matuzzahroh; Muhammad Rizqi Khoironi Fadhli; Nadiyatul Fitriyah
Jurnal Pengabdian Masyarakat: Pemberdayaan, Inovasi dan Perubahan Vol 5, No 6 (2025): JPM: Pemberdayaan, Inovasi dan Perubahan
Publisher : Penerbit Widina, Widina Media Utama

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.59818/jpm.v5i6.2455

Abstract

Vocational High Schools (SMK) have a strategic function in preparing graduates who are in line with the demands of the industrial world. However, approximately 55% of SMK graduates in Indonesia still do not achieve the expected competency standards, especially in the fields of digital technology-based engineering and manufacturing. One factor contributing to this condition is the limited mastery of 3D Computer-Aided Design (CAD) software, especially Autodesk Inventor. This activity is designed to improve the ability of SMK students in operating Autodesk Inventor through an intensive training program organized by the Design and Manufacturing Engineering Study Program of the Surabaya State Polytechnic of Shipping (PPNS) for students of SMK Negeri 5 Surabaya. The training program was attended by 85 students and was implemented using a participatory approach and Project-Based Learning. Assessment of learning outcomes was carried out through a comparison of pre-test and post-test scores analyzed using the Wilcoxon Signed-Rank test. The results of the analysis showed a significant increase in students' abilities in using Autodesk Inventor, as reflected in the difference in scores before and after the training. In general, this activity contributes positively to strengthening the technical skills of vocational school students while strengthening collaboration between universities and vocational schools in developing industrial technology-based competencies.ABSTRAKSekolah Menengah Kejuruan (SMK) memiliki fungsi strategis dalam menyiapkan lulusan yang selaras dengan tuntutan dunia industri. Akan tetapi, sekitar 55% lulusan SMK di Indonesia masih belum mencapai standar kompetensi yang diharapkan, terutama pada bidang teknik dan manufaktur berbasis teknologi digital. Salah satu faktor yang berkontribusi terhadap kondisi tersebut adalah keterbatasan penguasaan software Computer-Aided Design (CAD) 3D, khususnya Autodesk Inventor. Kegiatan ini dirancang untuk meningkatkan kemampuan siswa SMK dalam mengoperasikan Autodesk Inventor melalui program pelatihan intensif yang diselenggarakan oleh Program Studi Teknik Desain dan Manufaktur Politeknik Perkapalan Negeri Surabaya (PPNS) bagi siswa SMK Negeri 5 Surabaya. Program pelatihan diikuti oleh 85 siswa dan dilaksanakan dengan menerapkan pendekatan partisipatif serta Project-Based Learning. Penilaian capaian pembelajaran dilakukan melalui perbandingan skor pre-test dan post-test yang dianalisis menggunakan uji Wilcoxon Signed-Rank. Hasil analisis menunjukkan adanya peningkatan kemampuan siswa secara signifikan dalam penggunaan Autodesk Inventor, yang tercermin dari perbedaan skor sebelum dan sesudah pelatihan. Secara umum, kegiatan ini berkontribusi positif terhadap penguatan keterampilan teknis siswa SMK sekaligus mempererat kolaborasi antara perguruan tinggi dan sekolah kejuruan dalam pengembangan kompetensi berbasis teknologi industri.
Co-Authors Abda Abda Abdul Razaq Adam, Mukhlis Adelia Tanti Ramadhani Adi Wirawan Husodo Akmal Haidar Derry Farras Anda Iviana Juniani Ari, Muhamad Bachtiar Dafik Prayogi Bagus Brillian Putra Kharisma Bayu Wiro Karuniawan Bayu Wiro Kurniawan Brian, Thomas Budianto . Budianto Budianto Dhika Aditya P Dhika Aditya Purnomo Diga Rahmat Novandra Farizi Rachman Fipka Bisono Haidar Natsir Amrullah Hakam, Muhamad Hera Zulvi Fahriyatul Wahidah Hikmah Wijayanti I Putu Sindhu Asmara Indrawan, Rizal Karuniawan, Bayu Wiro Kharismawan Dwi Febrianto Kurniawan, Bayu W. Ludia Ni'matuzzahroh LUKLU'UL FITRIYAH SUSANTI Lukman Handoko M Ade Riawan Mades Darul Khairansyah Moh. Syaiful Amri Mohamad Hakam@ppns.ac.id Mohammad Fikar Usman Mustofa Muchammad Ragil Prawira Muhamad Hakam Muhammad Rizqi Khoironi Fadhli Muhammad Zia’ulhaq Iqramullah Mutiara, Arun Sukma Nadiyatul Fitriyah Nanda Evan Renato Nizar Zulfika, Dicki Novaldi, Azriel Harsha Nurul Huda Bahari Nurwijayanti Obaja Eden Sentosa Riyanto Pranowo Sidi Primaningtyas, Widya Emilia Priyambodo Nur Ardi Nugroho Projek Priyonggo Sumangun Lukitadi Purnomo, Dhika A. Purnomo, Dhika Aditya Rafly Bagus Falqi Rahmat Wahyu Jati Pratama Renanda Nia Rachmadita Reza Fardiyan As’ad Reza Vannessa Valentina Reza Vannessa Valentina Rizal Indrawan Romy Miftach Abdillah Sarah Salsabillah Fiddin Sidi, Pranoto Sindi Wahyu Pratiwi Sylvano Nehemia Leksono Tarikh Azis Ramadani Thina Ardliana, Thina Tri Andi Setiawan Tri Tiyasmihadi Tsany, Rahmat Basya Shahrys Uhaque, Salsabila Diya Wahidah, Hera Zulvi Fahriyatul Wahyudi, Mohammad Thoriq Wardani, Lintang Aditya Yasmin Anisah Zidane Al Bayan Sulaksono