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Improvement of Songkok Production Process Through Defect Analysis Using Seven Tools and Failure Mode and Effect Analysis (FMEA) Sofiyanurriyanti; Azwanda; Mahmud Basuki; Moh. Ainul Fais; Silvana Mohamad
Jurnal Inotera Vol. 11 No. 1 (2026): January-June 2026
Publisher : LPPM Politeknik Aceh Selatan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31572/inotera.Vol11.Iss1.2026.ID560

Abstract

Product defects contribute to material waste, delays in delivery, and increased production costs. This study aims to identify the causes of product defects and reduce defect levels in songkok (traditional cap) production at CV PPI using the Seven Tools method and Failure Mode and Effect Analysis (FMEA). Data were collected in August 2025, revealing three main types of defects: untidy stitching (29.47%), inaccurate sizing (32.11%), and velvet surface defects (38.42%). Defect analysis was conducted using Seven Tools, while corrective actions were determined through FMEA by calculating the Risk Priority Number (RPN). The findings show that the highest RPN value was 210 for inaccurate sizing, followed by untidy stitching (RPN 168) and velvet surface defects (RPN 140). Improvement recommendations include stricter supervision during production, periodic evaluation of tools and materials, revision of inadequate Standard Operating Procedures (SOPs), and proper selection of velvet materials that meet quality standards to ensure product consistency and customer satisfaction.
Assistance in Enhancing the Functional Value of the Yellow Tofu Production System through a Value Engineering Approach at UD SDD Kediri Yuniati, Yuyun; Mohamad, Silvana; Fais, Moh. Ainul
Journal of Community Practice and Social Welfare Vol. 6 No. 1 (2026): Journal of Community Practice and Social Welfare
Publisher : LPPM Universitas Ma Chung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33479/jacips.2026.6.1.16-28

Abstract

Micro-scale tofu industries often operate using conventional production systems that evolve through habit rather than structured technical planning, leading to inefficiencies in energy use and workflow organization. This Community Service program was conducted at UD SDD Kediri to enhance the functional value of its yellow tofu production system through a value engineering approach. The activity focused on improving the combustion system and facility layout without requiring costly technological replacement. The methodology consisted of situational analysis, functional identification, process mapping, simulation of layout improvement, limited implementation, and evaluation. Initial observations showed a production cycle time of approximately 180 minutes per batch, material movement distance of ±22 meters, and high heat exposure due to an uninsulated traditional furnace. Layout simulation reduced movement distance to ±14 meters and shortened movement time from 25 to 15 minutes, indicating a potential efficiency improvement of around 36% in motion-related activities. Minor adjustments in airflow and heat direction improved combustion stability and reduced direct heat exposure. The findings demonstrate that inefficiencies were primarily associated with weak supporting functions rather than production capacity limitations. The program strengthened both technical configuration and managerial awareness of function–cost relationships, confirming that incremental value engineering interventions provide a feasible pathway for efficiency enhancement in micro-scale food enterprises.
Analisa Perbaikan Kualitas Pelayanan Menggunakan Metode Service Quality Studi Kasus (Restoran AKS) Moh. Ainul Fais; Silvana Mohamad
Industrial & System Engineering Journals (ISEJOU) Vol. 2 No. 2 (2024): ISEJOU, Vol 2, No 2 Juni 2024
Publisher : Universitas Katolik Darma Cendika

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37477/isejou.v2i2.616

Abstract

Bisnis restoran makanan atau kuliner sangat bergantung pada pelayanan pelanggan agar usaha yang dijalankan mendapatkan simpati dan kesetiaan pelanggan. Metode Service Quality adalah salah satu alat ukur untuk mengetahui kinerja pelayanan yang telah diberikan oleh pegawai terhadap pelanggan, sehingga pemilik usaha mampu mengevaluasi dengan tepat komponen pelayanan yang mana harus diperbaiki. Dimensi dalam Service Quality adalah tangibles, reliability, responsiveness, assurance, dan empathy, dari kelima dimensi tersebut kita mampu mengetahui kinerja dari pelayanan yang mana harus diperbaiki. Penelitian ini dilakukan pada restoran AKS yang dimana restoran ini mengalami penurunan pesanan perhari dikarenakan semenjak selesai pandemi Covid-19 berganti pengelolahan dan mengakibatkan pelayanan yang diberikan kurang maksimal. Sehingga tujuan dari penelitian ini adalah untuk mengetahui komponen pelayanan yang harus diperbaiki pada restoran AKS. Hasil olah data menunjukkan ada 6 atribut yang mendapatkan nilai negatif yaitu pada atribut X1, X2, X4, X10, X13, dan X15 sehingga restoran AKS perlu melakukan evaluasi atau perbaikan kualitas pelayanan. Sehingga restoran AKS mampu mendapatkan hasil penjualan yang optimal dan mampu ikut serta untuk mendapatkan persaingan dalam bisnis restoran makanan yang semakin ketat. Kata Kunci: Kinerja Pelayanan, Kualitas Pelayanan Pelanggan, Kuliner, Service Quality
Eliminasi Bottleneck pada Stasiun Cutting melalui Perbaikan Metode Kerja dan Perancangan Jig pada Simulasi Lini Perakitan Moh. Ainul Fais; Dedy Kunhadi; Silvana Mohamad; Novid Hidayat; Djaffar Sodiq
Jurnal Teknologi Vol. 13 No. 2 (2026): Jurnal Teknologi
Publisher : Universitas Jayabaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31479/jtek.v13i2.439

Abstract

Proses pemotongan panel kayu secara manual pada simulasi lini perakitan menunjukkan waktu siklus yang tinggi dan tidak stabil sehingga stasiun cutting menjadi pembatas aliran produksi. Penelitian ini mengevaluasi pengaruh jig sederhana terhadap perbaikan metode kerja melalui pengurangan aktivitas tidak bernilai tambah dan penstabilan posisi material sebelum pemotongan. Data dikumpulkan melalui studi waktu menggunakan stopwatch, masing-masing lima pengamatan pada kondisi tanpa jig dan lima pengamatan menggunakan jig. Analisis mencakup waktu normal, waktu standar, output standar, peta proses operasi, peta aliran proses, dan pengujian statistik. Hasil menunjukkan waktu standar turun dari 55,37 detik menjadi 34,74 detik, sedangkan output standar meningkat dari 65,02 menjadi 103,63 unit/jam. Simpangan baku sampel turun dari 1,03 detik menjadi 0,11 detik, dan empat aktivitas tidak bernilai tambah yang menjadi target perbaikan berhasil dihilangkan. Uji Welch menunjukkan perbedaan signifikan antara kedua kondisi (t = 37,74; df = 4,10; p < 0,01). Temuan ini menegaskan bahwa penggunaan jig efektif mengurangi bottleneck yang diamati dan meningkatkan kestabilan proses pada simulasi laboratorium.  Keywords: Assembly Line, Bottleneck Elimination, Jig Design, Work Measurement, Work Method Improvement
PENDAMPINGAN UMKM ACTIVE SPORTS: IMPLEMENTASI STRATEGI PEMASARAN MELALUI MEDIA SOSIAL DAN BRANDING Moh. Ainul Fais; I Gusti Ayu Sri Deviyanti; Nyoman Sri Widari; Wiwik Prihartanti; Agus Rahmanto
Jurnal Pengabdian Masyarakat : BAKTI KITA Vol. 6 No. 1 (2025): Nopember - April
Publisher : LPPM Universitas Islam Darul 'Ulum Lamongan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.52166/baktikita.v6i1.9067

Abstract

In order to increase sales optimization and sales through the implementation of a social media-based strategy for branding MSME Active Sports, assistance was carried out as a community service target held by the Surabaya Integrated Science & Technology Institute, WR Supratman University Surabaya, and Dharma Cendika Catholic University Surabaya. Increasingly tight market competition in the swimming equipment and equipment market, MSME Active Sports requires an innovative marketing approach. This community service activity includes creating logos, business cards, Instagram accounts and Linktree to build branding for MSME Active Sports. Marketing via social media is a means of supporting the promotion of Active Sports MSMEs with the hope of expanding market reach and attracting new customers. The results of this community service activity are expected to be able to increase the optimization of sales of MSME Active Sports products and at the same time strengthen a profitable position in market competition. Through this assistance, it is hoped that Active Sports MSMEs will be able to optimize digital marketing strategies and build sustainable branding.
MENINGKATKAN PARTISIPASI GENERASI MUDA DALAM DEMOKRASI: SOSIALISASI DAN PENDIDIKAN PEMILIH PADA PILKADA JAWA TIMUR 2024 Muthowif Muthowif; Siti Lailatus Sofiyah; Moh. Ainul Fais; Wiwik Prihartanti; Mahardani Febrihapsari; Desak Gede Suasridewi
Jurnal Pengabdian Masyarakat : BAKTI KITA Vol. 6 No. 1 (2025): Nopember - April
Publisher : LPPM Universitas Islam Darul 'Ulum Lamongan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.52166/baktikita.v6i1.9073

Abstract

The participation of millennials and Gen Z or often called the younger generation in the 2024 election has a crucial role in maintaining the legitimacy and quality of the election. Low political literacy, understanding of the rights and obligations as voters, and apathy are the main challenges in increasing the participation of young voters in the 2024 East Java Pilkada. Voter Socialization and Education activities organized by the East Java DPD Poros Sahabat Nusantara (POSNU) in collaboration with the East Java KPU aim to increase the political awareness of the young generation through an interactive approach. The methods applied include seminars, discussions, and question and answer sessions held in the W.R. University Hall. Supratman Surabaya. The results of the activity showed an increase in participants' understanding of the importance of their role in democracy, with high enthusiasm during the discussion. In addition, this activity makes a real contribution to efforts to increase young voter participation by providing in-depth insight into the election process and its impact on government policy. It is hoped that this activity can encourage the younger generation to become intelligent, critical and responsible voters in choosing leaders with integrity.
PENERAPAN DESAIN VISUAL DAN OPTIMALISASI MEDIA DIGITAL SEBAGAI STRATEGI EFISIENSI NILAI UNTUK MENINGKATKAN DAYA SAING UMKM LELY GORDEN INTERIOR DI SIDOARJO Moh. Ainul Fais; I Gusti Ayu Sri Deviyanti; Agus Rahmanto; Wiwik Prihartanti
Jurnal Pengabdian Masyarakat : BAKTI KITA Vol. 6 No. 2 (2025): Mei - Oktober
Publisher : LPPM Universitas Islam Darul 'Ulum Lamongan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.52166/baktikita.v6i2.10974

Abstract

Lely Gorden Interior, a small business in Sidoarjo, offers quality products but struggled to establish a clear visual identity and effectively use social media for promotion. As a result, its marketing efforts were less appealing and had limited reach. Through this Community Service Program (PkM), the team aimed to enhance the business image by introducing a new visual design and providing support with social media management. The program was carried out in a participatory manner, involving observation, interviews, SWOT analysis, visual identity design, mentoring for Instagram, TikTok, and Facebook, and joint evaluation. The results were encouraging: the business now has a consistent visual identity, comprising a logo, brochure, banner, business card, and product watermark, which enhances its professional appearance. Social media accounts that were once inactive are now better managed, reflected in the growth of followers, more active interactions, and positive consumer responses. These achievements demonstrate that simple yet consistent strategies can have a meaningful impact on improving the competitiveness of MSMEs. The program also emphasizes value-efficiency, showing how limited resources can be leveraged to produce effective, cost-efficient solutions.
Pemetaan Kesiapan Dokumen Sertifikasi Halal Pelaku UMKM Berbasis Alur Proses di Kelurahan Keputih Surabaya Dedy Kunhadi; Moh. Ainul Fais; Silvana Mohamad; Mira Gayatri Kartika
Komatika: Jurnal Pengabdian Kepada Masyarakat Vol. 6 No. 1 (2026): May 2026
Publisher : Pusat Penelitian dan Pengabdian Kepada Masyarakat, Institut Informatika Indonesia Surabaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.34148/komatika.v6i1.1510

Abstract

Kegiatan pengabdian kepada masyarakat ini dilatarbelakangi oleh kebutuhan pelaku usaha mikro, kecil, dan menengah (UMKM) untuk memahami kesiapan dokumen sebelum mengajukan sertifikasi halal. Banyak pelaku usaha telah menjalankan produksi pangan secara rutin, tetapi belum seluruhnya menyusun dokumen dasar seperti Nomor Induk Berusaha (NIB), data produk, daftar bahan baku, label, dan alur produksi tertulis. Kegiatan dilakukan di Kelurahan Keputih, Kecamatan Sukolilo, Kota Surabaya pada 26 November 2025 dengan melibatkan 34 peserta, terdiri atas 24 pelaku UMKM dan 10 warga yang sedang merintis usaha. Metode kegiatan meliputi sosialisasi, inventarisasi dokumen, pemetaan alur proses, diskusi kendala, dan penyusunan rekomendasi pendampingan. Hasil pemetaan menunjukkan bahwa 9 pelaku UMKM atau 37,5% telah memiliki NIB, sedangkan 15 pelaku UMKM atau 62,5% belum memilikinya. Sebanyak 18 pelaku UMKM atau 75,0% mampu menjelaskan alur produksi secara lisan, tetapi hanya 6 pelaku UMKM atau 25,0% yang telah menuliskannya. Kegiatan ini menunjukkan bahwa persoalan utama peserta bukan hanya kurangnya informasi, tetapi juga belum tersusunnya dokumen kerja yang diperlukan untuk sertifikasi halal. Pemetaan berbasis alur proses membantu peserta melihat urutan dokumen yang harus disiapkan dan menjadi dasar pendampingan lanjutan secara lebih terarah.
Lean Six Sigma Integration with VALSAT and FMEA Methods for Waste Identification in PT. X Bambang Sutejo; Moh. Ainul Fais; Dedy Kunhadi
Jurnal IPTEK Vol 29, No 2 (2025): December
Publisher : LPPM Institut Teknologi Adhi Tama Surabaya (ITATS)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31284/j.iptek.2025.v29i2.7665

Abstract

This study identifies and reduces waste in the cooking oil production process at PT X by integrating Lean Six Sigma with Value Stream Analysis Tools (VALSAT) and Failure Mode and Effects Analysis (FMEA). VALSAT is used to classify value-added and non-value-added activities, while FMEA prioritizes waste based on Risk Priority Number (RPN). The results show that defects are the most dominant waste (RPN 294), followed by waiting and inventory. Process mapping reveals a total lead time of 370 minutes, in which 60 minutes are non-value added. Improvement recommendations include scheduling preventive maintenance, aligning raw material orders with actual demand, optimizing operator coordination, applying FIFO in inventory handling, and increasing transportation efficiency. This integrative approach provides a structured method for identifying critical waste sources and supports operational efficiency improvement in food-processing industries.
Perbaikan Postur Kerja Pegawai Lepas Perusahaan Provider Menggunakan Metode RULA Moh Ainul Fais; Ryan Adi Pratama; Dedy Kunhadi; Bambang Sutejo; Silvana Mohamad; LM Fandy Prayogo
Jurnal Industri dan Inovasi (INVASI) Vol 2, No 2 (2024): September
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.64670/invasi.v2i1.9952

Abstract

The modern era has made freelance workers a trend, freelance employees work individually from their workplace. Freelance employees provide the freedom to choose the work they want without being tied to a contract, but in practice, freelance workers are very unfulfilled, such as in the health sector and field facilities. PT. X, which is a well-known provider company in Indonesia, has problems with employees who often experience complaints such as body aches, sprains and minor injuries after work. Improving work posture is very necessary to help freelance employees feel comfortable working, so it is necessary to analyze work posture using the Rapid Upper Limb Assessment (RULA) method. The research results show that action level 4 is obtained which requires the company to immediately carry out inspections and changes (right now). The proposed improvement in this research is that there is a need to improve work methods or systems (SOP) when carrying out the cable planting fireplace process and provide complete work facilities.
Co-Authors Agung Rasmito Agus Rahmanto Agus Rahmanto Agus Rahmanto Agus Rahmanto Agus Rasmito Amani Salsabil Husodo Azwanda Bambang Purwoko Bambang Sutejo Bambang Sutejo Bambang Sutejo Bambang Sutejo, Bambang Chusaini, Achmad Clora Widya Brilliana Dedy Kunhadi Dedy Kunhadi Desak Gede Suasridewi Devi Susiati Deviyanti , I Gusti Ayu Sri Deviyanti I Gusti Ayu Sri Deviyanti, I. G. A. Sri Dian Retno Sari Dewi Didik Purwanto Djaffar Sodiq Fahrizal Guswandi Febihapsari Firdaus, Aqfi Nur Habibi, Zidan Rifdi Hunta, Moh Fahrizan I Gusti Ayu Sri Deviyanti I Gusti Ayu Sri Deviyanti I Gusti Ayu Sri Deviyanti I Gusti Ayu Sri, Deviyanti I. G. A. Sri Deviyanti I.G.A Sri Deviyanti Idham Halid Lahay IGA Sri Deviyanti Indung Sudarso Julius Mulyono Kasmawati Kasmawati Lapai, Yolanda LM Fandy Prayogo Mahardani Febrihapsari Mahmud Basuki Mamonto, Nisfa Mardjun, Muh Khairullah Mira Gayatri Kartika Mohamad Tsaqif Apta Laksono Mohamad, Firmansyah Muh Ilal Sarifudin Muthowif Muthowif Muthowif Novid Hidayat Nur Ikhtiarini Pomalingo, Muhariyanto Pramitha, Asti Rizkiana Prayogo, LM Fandy Prihartanti, Wiwik Rahmanto , Agus Rahmanto, Agus Rapa, Imelda Cenda Rasmito, Agus Rini Oktavera Rusli Yusuf Ryan Adi Pratama Shodiq , Djaffar Shodiq, Djaffar Silvana Mohamad Siti Lailatus Sofiyah Sofiyanurriyanti sofiyanurriyanti sofiyanurriyanti Sri Widari, Nyoman Suhatati Tjandra Sutejo , Bambang Syahrir H, Muhammad Tabuni, Nuas Wahyu Eko cahyono Wahyu Eko Cahyono Wiwik Prihartanti Wiwik Prihartanti Wiwik Prihartanti Wiwik Prihartanti Yuni Krida Sakti Yuyun Yuniati