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Journal : Automotive Experiences

Tribology Properties on 5W-30 Synthetic Oil with Surfactant and Nanomaterial Oxide Addition Puspitasari, Poppy; Permanasari, Avita Ayu; Warestu, Ayu; Arifiansyah, Gilang Putra Pratama; Pramono, Diki Dwi; Pasang, Timotius
Automotive Experiences Vol 6 No 3 (2023)
Publisher : Automotive Laboratory of Universitas Muhammadiyah Magelang in collaboration with Association of Indonesian Vocational Educators (AIVE)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31603/ae.10115

Abstract

This study analyzes the tribological properties of 5W-30 synthetic oil with the addition of surfactants and oxide nanomaterials. This research used SAE 5W-30 lubricant base material with the addition of Aluminum Oxide (Al2O3), Titanium Dioxide (TiO2), and Hybrid Aluminum Oxide (Al2O3) - Titanium Dioxide (TiO2) nanomaterials. The nano lubricants were synthesized using a two-step method by adding nanomaterials by 0.05% volume fraction, followed by 50 ml of 5W-30 synthetic oil and polyvinylpyrrolidone (PVP) surfactant by 0.1%. Then, it was stirred using a magnetic stirrer for 20 minutes, followed by an ultrasonic homogenizer process for 30 minutes. Further, the nanolubricant was tested to identify its thermophysical properties, including density, dynamic viscosity, and sedimentation. It also underwent tribological testing, including wear, coefficient of friction, and surface roughness. Further, the nanomaterial was characterized using SEM, XRD, and FTIR. The morphological analysis using SEM suggested an irregular shape of the Al2O3 nanomaterial surface, while TiO2 has a spherical shape. Besides, phase identification with XRD testing showed corundum and anatase phases. Functional group analysis through the FTIR showedthe presence of Ti-O and Al-O. The highest density and viscosity results without surfactants were obtained in hybrid nanolubricant 779 kg/mm3 and 0.0579 Pa.s, while the use of surfactants resulted in 788.89 kg/mm3 of density and 0.0695 Pa.sviscosity. Tribological gray cast iron FC25 results in the best COF value observed in SAE 5W-30 + PVP-TiO2 lubrication (0.093). The lowest wear mass without surfactant was obtained in the Al2O3-TiO2 nanolubricant hybrid (0.02 grams), the lowest surface roughness in a mixture of PVP and TiO2 surfactants was 0.743 μm. Meanwhile, the surface morphology of gray cast iron FC25 with hybrid nanolubricant SAE 5W-30 (Al2O3-TiO2) and Nanolubricant SAE 5W-30+ (PVP-TiO2) produced the smoothest surface.
Multi-Objective Optimization of Structural Design for Lightweight Vehicle Chassis Maheswara, Dharma; Puspitasari, Poppy; Pramono, Diki Dwi; Permanasari, Avita Ayu; Sukarni, Sukarni
Automotive Experiences Vol 8 No 2 (2025)
Publisher : Automotive Laboratory of Universitas Muhammadiyah Magelang in collaboration with Association of Indonesian Vocational Educators (AIVE)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31603/ae.13567

Abstract

This study presents a systematic optimization of a lightweight vehicle chassis design using Design of Experiments (DoE), Finite Element Analysis (FEA), and Analysis of Variance (ANOVA) to enhance structural performance while balancing mass efficiency and safety factor. Material selection and wall thickness variations were considered to achieve a compromise between minimal mass and a safety factor of at least 1.5. Pareto front analysis, combined with the Taguchi method, identified the optimal solution, Cycle Design 11, which achieved a safety factor of 1.9489, representing an increase of 0.7681 compared to the baseline design. The total mass of 3.5742 kg reflects a 32.13% increase from the baseline. ANOVA results confirmed that both material and wall thickness significantly influence safety factor and mass, providing critical guidance for design decisions. This multi-objective optimization approach demonstrates that integrating FEA with experimental design enables superior chassis designs compared to traditional single-objective methods, offering a practical strategy for developing lightweight, safe, and energy-efficient vehicles.
Co-Authors A. A. Permanasari Abdul Razak, Jeefferie Abdullah, Muhammad Ilman Hakimi Chua Achyarsyah, Mochamad Adi Pangestu, Deni kusuma Afif Achsanul Choiri Agus Setiawan Agus Suyetno Ahmad Atif Fikri Ahmad Munjin Nasih Akbar, Muhamad Rizky Al-Irsyad , Muhammad Alief Muhammad Amat Mukhadis Aminnudin, Aminnudin Amir Hamzah Andika Bagus Nur Rahma Putra, Andika Bagus Nur Rahma Andoko Andoko, Andoko Anwar Johari Aprilia Sari Yudha Arbin Janu Setiyowati, Arbin Ardianto Prasetiyo Arifiansyah, Gilang Putra Pratama Avita Ayu Permanasari Awalya Siska Pratiwi Bayu Angga Pratama Boedya Djatmika Busono, Milzam Rahmat Danang Priyasudana Dani Hari Tunggal Prasetiyo Darmawan, Muhammad Wahid Deny Yudo Wahyudi Dewi Puspitasari Didin Zakaria Lubis Didin Zakariya Lubis Diki Dwi Pramono Djoko Kustono Eddy Rudianto Erry Yulian Triblas Adesta Fadhila Wahyu Putri Fitriyanto, Retnaldi Fuad Indra Kusuma Ghazali, Mariyam Jameelah Ginta, Turnad Lenggo Habiby, M. Nuril Anwar Hasan Ismail Heru Suryanto Hetti Rahmawati Hidayatullah, Hengki Tri Imam Muda Nauri ING Wardana Izzatus Tsamroh, Dewi Jaafar, Rosidah Jeefferie Abd Razak Kevin Valiant Cahya Komara, Erwin Kurniawan, Dany Ardymas Lorenzo, Gina A. M. Alfian Mizar M. Rizka Gita Firmansyah Maheswara, Dharma Mahfud Ihsan Majid Niaz Akhtar Malik Abdurrachman Mohamad, Noraiham Mohammad Tauviqirrahman Muhajir, Muhamad Muhamad Fatikul Arif Muhammad Hanis Zakariah Muhammad Hanish Zakariah Muhammad Ilman Hakimi Chua Abdullah Muhammad Kashif Muhammad Najib Mauludi Muhammad Rizka Gita Firmansyah Murdanto, Putut Mustapha, Mazli N. A. Ahmad Nanang Eko Wahyuningtyas Nanang Qosim Nandang Mufti Noraiham Mohamad Nur Aliza Ahmad Nursabrina, Aisya Pasang, Timotius Pasha, Muhammad Faizullah Pindo Tutuko Pramono, Diki Dwi Prasetya, Riduwan Prihanto Trihutomo Puput Risdanareni Purwanto, Muhammad Rizky Puspitasari, Dewi Radja, Muhammad Bustomi Rahmah, Anisa Ur Razak, Jeefferie Abd Razak, Jeefferie Abd. Razak, Jeefferie Bin Retno Wulandari Retno Wulandari Reyhandi Katon Asmoro Riana Nurmalasari Rosidah Jaafar S. M. S. N. S. Zahari Salam, Haipan Samsudin Anis Saputro, Suratno Adi Shaharun, Maizatul Shima binti Simonne Andrean Crisdion Siti Nur Azella Zaine Siti Zaleha Wahid Solichin Solichin Solichin Solichin Sukarni Sukarni Sukarni Sukarni Sumarli Sumarli T. Pasang Wahid, Siti Zaleha Wahidin, Ahmad Faizal Wahono Wahono Wahyu Kurnianto Wahyunengsih, Wahyunengsih Warestu, Ayu Wati, Rita Fajar Widiyanti Widiyanti, Widiyanti Winarto Winarto Wiwik Wahyuni Yahya Zakaria Yazirin, Cepi