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Journal : Jurnal Asiimetrik: Jurnal Ilmiah Rekayasa Dan Inovasi

Design of Rejection Subsystem for Abnormal Workpiece Condition Modular Production System at Distribution Station Ichsan, Christopher Adryan; Irawan, Agustinus Purna; Halim, Agus; Utama, Didi Widya; Panie, William Dae; Tolukun, Bright Levin
Jurnal Asiimetrik: Jurnal Ilmiah Rekayasa & Inovasi Volume 6 Nomor 2 Tahun 2024
Publisher : Fakultas Teknik Universitas Pancasila

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35814/asiimetrik.v6i2.6144

Abstract

In the industrial era 4.0, the automation system technology used is growing rapidly. Automation systems in the industry are very useful, especially in reducing production time. One of the tools that can be used to simulate production in an industry is the Modular Production System (MPS). MPS itself consists of several stations to simulate the production process on a small scale. In a production system, of course, a system is needed that can detect abnormal workpiece conditions. This system will be driven by a Programmable Logic Controller (PLC). This system will be placed at the distribution station. The rejection system in MPS is needed because, in MPS there is still a manual process, namely in the process of inserting workpieces into the stack magazine. with this manual process, it is likely that workpieces with abnormal conditions will be processed by MPS. This condition is unlikely to be processed further to the pick and place station. Therefore, objects with abnormal conditions must be separated by this rejection system. There are 2 methods used to conduct this research, namely using the 5/3 valve and the positive stop method. Data collection from both methods is done by experiment. From the experimental results of the two methods, it can be seen that the best method used for this system is the positive stop method. This method is the most appropriate method because it can produce a very accurate swivel arm stop position. From the data obtained, using the 5/3 valve method with a pressure of 4 bar the swivel arm stop position ranges from 22.4 cm to reach more than 25.8 cm, and at a pressure of 5 bar the swivel arm height ranges from 25.8 cm to more. By using the positive stop method the swivel arm stops exactly at the specified swivel arm height because the swivel arm is held by the pneumatic cylinder.
Design and Optimizing Top Cover Feeding Unit Modular Production System and Pick & Place Station Napoleon, Emanoelle; Halim, Agus; Utama, Didi Widya; Irawan, Agustinus Purna; Waworuntu, Jason
Jurnal Asiimetrik: Jurnal Ilmiah Rekayasa & Inovasi Volume 6 Nomor 2 Tahun 2024
Publisher : Fakultas Teknik Universitas Pancasila

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35814/asiimetrik.v6i2.6176

Abstract

Modular Production System is a station unit consisting of industrial components in the form of pneumatic and electrical components controlled by a Programmable Logic Controller which is directed for industry-oriented vocational training. In a Modular Production System, there are several types of stations, one of which is the pick and place station which consists of two modules, namely the pick and place module and the conveyor module. This design discusses the optimization of the design of the top cover feeding unit at the pick and place station because the top cover is dislocated every time there is a change in position when the vacuum sucks the top cover. This design optimization is done by redesigning the feeding unit slider. By doing this optimization, it can make the feeding unit accommodate the top cover where it should be and improve the process capability of the system. The results of this optimization are determined based on the process capability values, before optimization the resulting values were 1.0417 for Capabiity Process and 0.77 for the index. Then after design optimization, the values are 3.402 for Capabilty Process and 6.396 for the index and produce a total force of 0.205 N by using a slider feeding unit tilt angle of 14o. This tilt angle was determined as the most optimal angle because it resulted in the least system failure.
Co-Authors Agus Halim, Agus Ahmad Athoillah Aldias Bahatmaka Alrasyid, Mochamad Dzaki Alvin Soesilo Anggarina, Paula Tjatoerwidya Aripin, Muhammad Bustanul Belda, Madeline Cionita, Tezara Clementinus Benny Agung Pambayu Danardono Agus Sumarsono Danendra, Albertus Raditya Debataraja, Semangat Marudut Tua Devotyasto, Mario Dimyati, Saeful Dwinita Laksmidewi, Dwinita Eddy Supriyatna Marizar Edi Purwanto Eko Reinaldo Eryuniyanti, Eryuniyanti Esanov Azamat Esirgapovich Etanto Heiliano Wijayanto Fitriyana, Deni Fajar Frans Jusuf Daywin Fransisca I. R. Dewi Fransisca Iriani Roesmala Dewi Guteres, Natalino Fonseca Da Silva Handoko, Lukas Haris Maupa Hasan Tjahaya I Wayan Sukania Ichsan, Christopher Adryan Imran, Al Ichlas Ismail, Nur Hidayah Jamiluddin, Jamiluddin Jauhary, Minerva Cessilia Nafileita Junianto, Pilifus Kalatharan, Sujentheran Nair Kistiawan, Tony Kriswanto Kriswanto, Kriswanto Latumahina, Fanya Felicia Nadin Lim, Andriew Lin, Linda Lin-Chin Lithrone Laricha Salomon M. Agung Wibowo, M. Manalu, Janviter Masdar Helmi Meirobie, Isyak Mohd Ruzaimi Mat Rejab Mubangaol, Boris Karlop Muchtar, Billy Muhammad Khafidh Mutiara, Maitri Widya Napoleon, Emanoelle Noviyanto Noviyanto, Noviyanto Panie, William Dae Pranoto, Wati A. Prasetyo, Ares Yudi Puspitasari, Windy Desti Putera, Finny Pratama Putri, Dhita Widya Rahim Awang, Abd Rifky Ismail Rochimat, Dedy Rozanna Dewi Rudy Rudy Sadat, Andi Muhammad Samoedro, Erlang Samsudin Anis Santoso, Aloysius Budi Setyanto, Yugih Silva, Mateus De Sousa Da Siregar, Januar Parlaungan Sitinjak, Manuntun Suhartanto, Eko Supriyatna-Mz, Eddy Tezara Cionita Thomas Junaedi Tolukun, Bright Levin Tresna P. Soemardi Umran, M. Fankar Utama, Didi Widya Wang, Yan-Ting Waruwu, Aazokhi Waworuntu, Jason Widjajalaksmi Kusumaningsih, Widjajalaksmi Wiradisuria, Irisha Kirana Wisnu Prayogo Yang, Ghung-Hsin Yotenka, Rahmadi Yuris Setyoadi