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Improved Thermal Shock Resistance of Side Die Material for Increased Production of Disc Car Whell Type PSD3K Hasan, Herry Patria; Susanto, Iwan; Belyamin, Belyamin; Kamal, Dianta Mustofa; Tjahyono, Seto
Jurnal Mekanik Terapan Vol 5 No 1 (2024): April 2024
Publisher : Politeknik Negeri Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32722/jmt.v5i1.6368

Abstract

PT.XYZ merupakan manufaktur yang bergerak dibidang pembuatan suku cadang automotive saat ini mengalami peningkatan sales order dilain sisi menghadapi masalah pada produktivitas akibat dari side die retak pada shoot ke 1400 Pcs .Retaknya side die dikarenakan adanya shock thermal yang terjadi guna percepatan proses produksi, akibatnya pada side die terjadi retakan. Riset dilakukan untuk meningkatkankan ketahanan side die terhadap shocktermal dengan mengganti material side die dari FCD550 ke SKD6 dengan tujuan meningkatkankan performance side die untuk peningkatan produktivitas. Dengan konsep melakukan penelitian dilapangan produksi langsung kemudian menganalisa kareteristik material FCD550 dan SKD6, Karateristek die , Kareteristik proses , Karakteristik produk jadi sebelum dan setelah perubahan dengan pengujian hasil lab alat ukur serta melakukan trial variasi parameter setting mesin , variasi proses produksi dan produk yang dihasilkan. Dari hasil penelitian ini membuktikan bahwa Matrial SKD6 jauh lebih kuat dibandingkan FCD550 terhadap shock thermal die disc car Whell ini terlihat pada kondisi material side die menggunakan FC550 produksi stop pada saat 1400 Pcs , Hasilnya setelah side die menggunakan material SKD6 sampai dengan produksi ke 20000 pcs side die tidak terjadi retakan
Effect of an Electromagnetic Fuel-Saving Device on Motorcycles Using Blended fuel of Pertalite-bioethanol Todaro, Muhammad; Nufus, Tatun Hayatun; Susanto, Iwan; Siregar, Rolan
Jurnal Teknik Mesin dan Mekatronika (Journal of Mechanical Engineering and Mechatronics) Vol 9, No 2 (2024): Jurnal Teknik Mesin dan Mekatronika (Journal of Mechanical Engineering and Mecha
Publisher : President University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33021/jtmm.v9i2.5783

Abstract

The increasing demand for fuel efficiency and environmental sustainability has led to the exploration of alternative fuel blends and innovative fuel-saving technologies. This study investigates the effect of an electromagnetic fuel-saving device on the performance of a motorcycle using a Pertalite-Bioethanol fuel blend at different compositions (P100, P90, P80, and P70). The engine's performance was evaluated based on Maximum Torque, Brake Horse Power (BHP), and Specific Fuel Consumption (SFC) using a chassis dynamometer test. The results show that the use of the electromagnetic fuel-saving device significantly improves motorcycle performance. The highest torque was recorded at P80, reaching 13.52 Nm with the device, compared to 12.7 Nm without the device. Similarly, BHP at P80 increased from 7.45 HP (without device) to 9.89 HP (with device), indicating enhanced combustion efficiency. Additionally, SFC was lower when using the device, with the lowest fuel consumption observed at P80 (0.025 kg/HP·h with the device), compared to 0.029 kg/HP·h without it. These findings suggest that a 20% bioethanol blend (P80) provides an optimal balance of power, torque, and fuel efficiency, particularly when combined with electromagnetic fuel treatment. However, at higher bioethanol concentrations (P70), performance slightly declined, likely due to the lower energy content of ethanol compared to gasoline. The improvement in efficiency with the electromagnetic device is attributed to the enhanced dispersion of hydrocarbon molecules, leading to better combustion. The electromagnetic fuel-saving device effectively enhances engine performance and fuel efficiency, particularly when paired with a 20% bioethanol blend. This study provides valuable insights into the potential of alternative fuel treatments in improving combustion efficiency and sustainability. Future research could focus on long-term durability, emissions analysis, and further optimization of bioethanol fuel blends for improved engine performance.Keywords: Electromagnetic fuel-saving device, Pertalite-Bioethanol blend, Motorcycle performance, Fuel efficiency.
Acceleration of Production Process by Ergonomic Design Hasan, Herry Patria; Belyamin; Iwan Susanto; M Sjahrul Annas
Jurnal Teknologika Vol 14 No 2 (2024): Jurnal Teknologika
Publisher : Sekolah Tinggi Teknologi Wastukancana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.51132/teknologika.v14i2.288

Abstract

PT. XYZ experienced load imbalance with the production capacity of the D17D product line in the molded production area, The existence of gaps 70 seconds between the standard SOP time of 360 seconds and the actual process time of 430 seconds. This difference occurs due to each process being unbalanced, the results of the process are not the same. With the concept of conducting research in the field of direct production then analyzing the rubberistics of the production process, it is hoped that the problems that occur can be found solutions to eliminate young time (in vain). From the results of this study proves that designing Jig & fixture as a tool to reduce the imbalance of each process where in the Unloading pressing rubber process there is an ergonomic influence that causes the operator to experience MSDs so that production results do not reach the target. As a result, after designing a tool to help the unloading process of the D17D product rubber press machine in the molded area, there was an acceleration of the process where the SOP time was 360 seconds before repairs was carried out 430 seconds after repair to 340 seconds
The Influence of Anodizing Electrolyte Concentration on Ni-P Deposition on Anodic Aluminum Oxide (AAO) Rizkia, Vika; Susanto, Iwan; Belyamin; Garjati, Vina Nanda; Hapsari, Ade Utami; Raharjo, Jarot; Damisih; Pravitasari, Retna Deca
Jurnal Sains Materi Indonesia Vol. 27 No. 1 (2025): Jurnal Sains dan Materi Indonesia
Publisher : BRIN Publishing (Penerbit BRIN)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.55981/jsmi.2025.9708

Abstract

Aluminum alloys suffer from deficiencies in surface performance due to insufficient resistance to corrosion and mechanical qualities in harsh environments. Therefore, it is crucial to apply a protective surface modification during the manufacturing process of the aluminum component. The electroless deposited Ni-P shows great potential as a protective coating due to its simple manufacturing process and outstanding performance. This study investigates the effect of oxalic acid concentration in the anodizing process on electroless Ni-P coating. In this study, Anodic Aluminum Oxide (AAO) is formed by an anodizing process on 0.3,0.5, and 0.7 oxalic acids prior to Ni-P electroless deposition. The resulting Ni-P layer has a nodular-like morphology with a size in the order of 0.5 m or less. Moreover, the AAO surface is covered by a thin and tightly formed layer of nickel particles. The EDX analysis shows the oxygen percentage falls by up to 70% after Ni deposition in all anodizing parameters, as compared to the anodized specimens alone. In addition, the nickel content gradually decreases as the concentration of oxalic acid increases from 0.3 M to 0.7 M.
Efektivitas pelatihan partisipatif dalam peningkatan kompetensi mekanik pompa air: Studi Percontohan di Kabupaten Bandung Adhi, Pribadi Mumpuni; Belyamin, Belyamin; Susanto, Iwan; Rahman, Haolia; Kamal, Dianta Mustofa; Pramono, Agus Edy; Nufus, Tatun Hayatun; Sukusno, Paulus; Nidhar, Ainun; Ramadhan, Mochammad Tendi Noer
Jurnal PADE: Pengabdian & Edukasi Vol 7, No 2 (2025): Oktober
Publisher : Politeknik Kesehatan Kemenkes Aceh

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30867/pade.v7i2.2794

Abstract

Farmers’ skills in maintaining water pumps remain limited, although these skills are essential for sustaining agricultural production. This study is presented as a pilot study aimed at assessing the effectiveness of participatory training in improving the knowledge, skills, and attitudes of water pump mechanics. The study involved nine mechanics under the guidance of UPTD ALSINTAN Dinas Pertanian Kabupaten Bandung, each representing one of nine affiliated areas. Evaluation was conducted using pre-test and post-test instruments with 20 items on a five-point Likert scale, analyzed descriptively without inferential statistics. The initial findings indicated an increase in the overall mean score from 3.55 to 4.78, with the largest improvements observed in skills (+46.27%) and knowledge (+39,83%). These results suggest improvements in competence, although they remain exploratory. The main limitations of this study are the small sample size and reliance on self-reported measures. Further studies with larger samples and stronger designs are recommended.
Pembentukan Lapisan Anodik Aluminium Oksida Melalui Metode Anodisasi Untuk Proses Pewarnaan Dyeing Pada Aluminium Rizkia, Vika; Susanto, Iwan; Gunadi, Gun Gun Ramdlan; Heryana, Ghany
JST (Jurnal Sains dan Teknologi) Vol. 12 No. 2 (2023): July
Publisher : Universitas Pendidikan Ganesha

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.23887/jstundiksha.v12i2.53782

Abstract

Anodisasi adalah proses elektrokimia ramah lingkungan untuk memproduksi lapisan oksida tipis hingga berukuran nanometer pada permukaan logam sehingga menjadi lebih dekoratif, tahan lama, dan tahan korosi. Proses anodisasi dalam larutan H2SO4 digunakan guna mempersiapkan lapisan anodik aluminium oksida (AAO) untuk selanjutnya dilakukan pewarnaan dengan metode dyeing. Pengaruh rapat arus dan waktu celup anodisasi terhadap permukaan hasil pewarnaan serta ketahanan korosi logam aluminium di investigasi dalam penelitian ini. Spesimen aluminium murni dilakukan proses anodisasi dalam larutan 16% H2SO4 dengan rapat arus 1, 3, dan 5 A/dm2 selama 40 dan 60 menit untuk selanjutnya dilakukan pencelupan ke dalam larutan dyeing non elektrolitik. Hasil pewarnaan menunjukkan bahwa tingkat penyerapan zat warna paling tinggi dalam parameter rapat arus 3 A/dm2. Selain itu, peningkatan waktu celup hingga 60 menit dapat meningkatkan kepekatan warna yang diserap. Pengujian korosi menggunakan metode salt spray memperlihatkan bahwa proses anodisasi dan pewarnaan dapat meningkatkan ketahanan korosi pada logam aluminium. Hasil pengujian kekerasan Vickers menunjukkan bahwa semakin tinggi rapat arus menghasilkan penurunan kekerasan rata-rata pada permukaan aluminium hasil anodisasi.
Co-Authors Abdul Azis Abdillah Adhi, Pribadi Mumpuni Agus Budi Prasetyo Ainun Nidhar, Ainun Alfani Rivaldo Amatullah Fatin, Shafa Anis Rosyidah Arifia Ekayuliana Bagus Dwi Putra Belyamin Belyamin Belyamin Budi Prianto Damisih Debby Rachel Dewin Purnama Ersina Rakhma Fachruddin Fachruddin Fahmi, Muhammad Hisyam Fikri, Mohamad Fuad Zainuri Fuad Zainuri, Fuad Garjati, Vina Nanda Gunadi, Gun Gun Ramdlan Hapsari, Ade Utami Hasan, Herry Patria Heryana, Ghany Hidayat Tullah, Muhammad Ida Nurhayati Iis Maria Iis Mariam Ilyas, Dede Muhamad Ilyas Ing-Song Yu Isnanda Nuriskasari Jarot Raharjo Jauhari Ali Johny Wahyuadi Soedarsono Kamal, Dianta Mustofa Kurnia Trinopiawan M Sjahrul Annas Moh Zaenal Abidin Eko Putro MRR Tiyas Maheni DK, MRR Tiyas Maheni Muhammad Hidayat Tullah Mustofa Kamal, Dianta Muzakki, Rafi Handika Nining Latianingsih Noval, Rahmat Novi Purnama Sari Nugroho Eko Setijogiarto Nurzal, Nurzal Paulus Sukusno Pramono, Agus Edy Pravitasari, Retna Deca Purnomo, M Zalu Rafdi Abdul Majid Rahman, Haolia Rahmat Subarkah Rahmat Subarkah Ramadhan, Mochammad Tendi Noer Ramiati, Tia Rio Erwan Pratama Rio Erwan Pratama, Rio Erwan Rivaldo, Alfani Rochsigit Nugroho Rochsigit Nugroho, Rochsigit Sidqi, Adityas Hafidz Siregar, Rolan Sonki Prasetya Sonki Prasetya Sri Mulyati Sri Mulyati Sudrajat, Danu Sulaksana Permana Sulaksana Permana Tatun Hayatun Nufus Tia Rahmiati Tjahyono, Seto Todaro, Muhammad Tsai , Chi-Yu Tsai, Chi-Yu Tumigolung, Stefanny Stevie Venny Nur Avifa Vika Rizkia Wahyu Kartika Widiyatmoko Widiyatmoko, Widiyatmoko Yarianto Sugeng Budi Susilo Yayat Iman Supriyatna Yu, Ing-Song