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Journal : Journal of Mechanical Engineering Science and Technology

Analysis of Hardness, Microstructure, Macrostructure, and Fluidity of Al-Si with Eggshell Variation as Binder in Sand Casting Fitriyanto, Retnaldi; Puspitasari, Poppy; Murdanto, Putut
Journal of Mechanical Engineering Science and Technology (JMEST) Vol 2, No 2 (2018)
Publisher : Universitas Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (40.356 KB) | DOI: 10.17977/um016v2i22018p050

Abstract

Metal casting process can be described as the process of making object by melting metal then poured into the desired mould. The mould that is commonly used is sand moulding. Binder which commonly used in sand casting process is bentonite. Bentonite is kind of mineral which can be run out if it is used continuously. The background of this study was to analyse the other binder that could reduce the use of bentonite by utilizing eggshell. This study aimed to analyse the hardness, microstructure, macrostructure, and fluidity of the cast which yielded by using variations of eggshell. The method that used was experimental method with a model of one-shot case study with descriptive analysis. The study result showed that the highest value of fluidity test was found at variation of 7% eggshell and 3% bentonite with hardness value of 180.86 HV. There were found several defects, casting result with variation of 4% eggshell and 3% bentonite found that there were ± 28 pinhole defects and ± 20 open grain defects. There were found ± 65 pinhole defects and ± 30 open grain structure defects in the casting result with variation 7% eggshell and 3% bentonite. The casting result with variation 10% eggshell and 3% bentonite had ± 50 pinhole defects and ± 30 open grain structure defects.
Optimum Conditions for EOR Using Nanofluids Subjected to EM Waves Muhammad Kashif; Poppy Puspitasari
Journal of Mechanical Engineering Science and Technology (JMEST) Vol 1, No 1 (2017)
Publisher : Universitas Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (3836.507 KB) | DOI: 10.17977/um016v1i12017p015

Abstract

Today‟s major challenge for oil industry is to improve the oil recovery from the reservoir. Various enhanced oil recovery (EOR) methods have been applied in the field and the steam injection is one of the most favourable methods. The deep reservoir will result in failure of this method due to excessive heat dissipation. In this situation, generating and injecting steam may be uneconomical due to the tremendous reduction of the recovery. Some methods using nanotechnology have been introduced and elaborated. However, we propose the electromagnetic (EM) method as an alternative due to its long range transmission of the transverse waves. These EM waves, coupled with some nanoparticles (NP), can modify the surface energy. We propose an optimum conditions based on some parameters namely, frequency, flux density, space charge density and skin depth, employing Maxwell and Helmholtz equations which interact with some magnetic and dielectric nanoparticles. A newly-designed EM antenna with a very high flux density is the model for this specific purpose. The electrical energy from the antenna transfers the waves to the dielectric and resistive nanoparticles, which is then transferred to the fluid with high capillary force. This results in lower surface tension which reduces the oil viscosity. In order to investigate the transport phenomena of the nanoparticles in porous medium, we applied Darcy‟s law. Our preliminary study for scale model simulations showed that at a frequency of 0.125Hz, the electric field of the curve antenna with magnetic feeders was 4280% higher compared to the one without magnetic feeders,At a frequency of 0.125Hz, the magnetic field of the curve antenna with magnetic feeders was 3677% higher in comparison with the one without magnetic feeders. With the increasing frequency from 0.125Hz to 9Hz, the electric field and magnetic field of the antenna with feeders decreased by 99%. The permeability and porosity of glass beads packed column was 30.58mD and 25.87% respectively. It was observed that the cumulative recovery of oil reached 21.11% by using ZnO nanofluid with electromagnetic waves, 17.23% by using ZnO nanofluid without electromagnetic waves, 32.59% by using iron oxide nanofluid with electromagnetic waves, and 29.68% by using iron oxide nanofluid without electromagnetic waves. In summary, the use of ZnO and iron oxide nanoparticles as nanofluids with electromagnetic waves is considered the most effective to use in enhanced oil recovery.
Formula of Moulding Sand, Bentonite and Portland Cement toImprove The Quality of Al-Si Cast Alloy Andoko Andoko; Poppy Puspitasari; Avita Ayu Permanasari; Didin Zakaria Lubis
Journal of Mechanical Engineering Science and Technology (JMEST) Vol 1, No 2 (2017)
Publisher : Universitas Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (572.596 KB) | DOI: 10.17977/um016v1i22017p049

Abstract

A binder is any material used to strengthen the bonding of moulding sand grains. The primary function of the binder is to hold the moulding sand and other materialstogether to produce high-quality casts. In this study, there were four binder compositions being tested, i.e. 5% bentonite + 5% Portland cement, 4% bentonite + 6% Portland cement, 6% bentonite + 4% Portland cement, and 7% bentonite + 3% Portland cement. Each specimen was measured for its compressive strength, shear strength, tensile strength and permeability. The highest compressive strength was obtained fromthe specimen composed of 6% bentonite+ 4% Portland cement. The highest shear strength was obtained from the moulding sand with 7% bentonite+ 3%Portland cement. The highest tensile strength was obtained fromthe specimen contained 5% bentonite+ 5% Portland cement. The specimen composed of 5% bentonite + 5% Portland cement had the lowest permeability of 131 ml/min, while that of 6% bentonite + 4% Portland cement had the highest permeability of 176 ml/min.
Properties of Brass under Different Pouring Temperatures in Sand Casting Process Poppy Puspitasari; Avita Ayu Permanasari; Andoko Andoko; Bayu Angga Pratama
Journal of Mechanical Engineering Science and Technology (JMEST) Vol 1, No 2 (2017)
Publisher : Universitas Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (2283.236 KB) | DOI: 10.17977/um016v1i22017p095

Abstract

This study aimed to determine the toughness of casts produced by the sand casting process at various temperatures against brass, and to investigate the structure contained in the cast madeusing abrass metal mould. This study was experimental research that observed the results of a treatment applied to a specimen group. This pre-experimental study usedthe one-shot case study model in which a group of samples was given treatment. The results showed that the specimen poured at 900°C exhibiteda microstructure consisting ofgood Cu-Zn content, while that at 700°Chad the least Cu content. It indicates that the higher the temperature used for metal casting (brass), the more brittle the cast. The toughness of the materialwas influenced by the alloy composition and the pouring temperature of each specimen; the higher the pouring temperature, the better the treatment of alloy. The photomicrographs indicate that the higher the pouring temperature usedin the metal casting (brass), the lesser the carbon element contained in the material.
Analysis of Mechanical Properties and Permeability of Sand Moulding by Using Eggshell in Sand Casting Wahyu Kurnianto; Poppy Puspitasari; Wahono Wahono
Journal of Mechanical Engineering Science and Technology (JMEST) Vol 2, No 2 (2018)
Publisher : Universitas Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (183.557 KB) | DOI: 10.17977/um016v2i22018p079

Abstract

This study aimed to analyse the usage of Eggshell as mixture material of bentonite in metal casting process which used dried sand moulding. Eggshell variations in this study were 4%, 7%, 10% eggshell, and additional 3% of bentonite on each sample. This study used pre-experimental method and included to One-Shot Case Study model. The highest strength was found on the sample 3 ES 10%. Tensile strength of dried sand moulding reach up to 0.09 kg/cm2, the compressive strength of dried sand moulding reached up to 3.11 kg/cm2, and the shear strength of dried sand moulding reached up to 1.13 kg/cm2. Based on the test result indicated that permeability of sand moulding by heat treatment at 110ºC for 60 minutes at sample of 3 ES 10% was at 178.3 ml / min.
The Strength of Moulding Sand Consisting of a Mixture of Bentonite, Tapioca Flour, and Sago Flour as a New Binder Formula to Improve the Quality of Al-Si Cast Alloy Andoko Andoko; Riana Nurmalasari; M. Alfian Mizar; Retno Wulandari; Poppy Puspitasari; Avita Ayu Permanasari
Journal of Mechanical Engineering Science and Technology (JMEST) Vol 1, No 1 (2017)
Publisher : Universitas Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (109.133 KB) | DOI: 10.17977/um016v1i12017p032

Abstract

The major factors determining the quality of sand casting products are the base sand and the composition of the sand mould and the binding material. In the foundry industry, the most commonly used binder for creating sand moulds is bentonite. However, the price of bentonite is likely to keep rising. This study aimed at discovering a new binder formula associated with the effect of binder composition i.e. bentonite, tapioca flour, and sago flour on the basis of its mechanical and physical properties. The new formula was expected to be a better binder in the production of sand moulds, resulting in high-quality casting products with minimal defects. Moreover, it is probable to be much more economical than bentonite. This research focused on testing the moulding sand composition with a number of different binders, i.e. bentonite, tapioca flour, and sago flour, each in a different proportion. The mixture of the moulding sand with each of the three binders will be tested in terms of its mechanical properties including compressive, shear, and tensile strength. Based on the test results, sago flour has the highest dry compressive strength of 28.6 N/cm2, whereas bentonite has the highest wet compressive strength, i.e. 11.83 N/cm2 and the highest wet shear strength i.e. 3.16 N/cm2. The binder with the highest dry shear strength is tapioca flour with 18.16 N/cm2. Regarding the tensile strength value, bentonite has the highest wet tensile strength of 0.85 N/cm2, while sago flour has the highest dry tensile strength of 1.73 N/cm2.
Comparison Study of Mechanical Properties of Al-Si Alloy with and without Nanoreinforce Iron Oxide (Fe2O3) Cepi Yazirin; Poppy Puspitasari; Muhamad Fatikul Arif
Journal of Mechanical Engineering Science and Technology (JMEST) Vol 3, No 1 (2019)
Publisher : Universitas Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (852.07 KB) | DOI: 10.17977/um016v3i12019p029

Abstract

Nanoreinforce materials such as ZnO, eggshell, Al2O3, TiO2, and ZrO2 have been shown to improve the mechanical properties of Al-Si alloy. Nanomaterial Fe2O3 has many applications as catalysts reaction in electronic devices, for example, semiconductor materials, paint formulations, lithium rechargeable batteries, and is often applied in industrial fields. It is known that Fe2O3 can be synthesized through the stirring process on machine and method used will involve several steps that relatively take a long time. In this study, Al-Si alloy reinforced by using nanomaterial Fe2O3 which sintered at a temperature of 600°C for 3 hours aimed to improve mechanical and morphological properties of Al-Si alloy. The method used was stir casting, where this method was known as flexible, simple, and economic. The result of reinforcing Al-Si alloy by using nanomaterial Fe2O3 had affected on the hardness level of Al-Si alloys as evidenced by the fracture morphology that was brittle and had a light reflection
Effect of MnFe2O4 Nanoparticles to Reduce CO and HC Levels on Vehicle Exhaust Gas Emissions Poppy Puspitasari; Sukarni Sukarni; Amir Hamzah
Journal of Mechanical Engineering Science and Technology (JMEST) Vol 2, No 1 (2018)
Publisher : Universitas Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (3387.408 KB) | DOI: 10.17977/um016v2i12018p027

Abstract

The air pollution particle emitted from transportation in Indonesia Bay 2015 consist of 70.50% CO; 18.34% HC; 8.89% NOx; 0.88% SOx; 1.33%. These gases are very harmful to humans. To reduce the toxic gas effect, special treatment is needed, one of them is by applying catalyst on exhaust system. MnFe2O4 has the potential to bind the CO and HC elements contained in the exhaust gas. This study aims to investigate the effect of MnFe2O4 addition on catalityc converter towards CO gas and HC emissions of motor vehicles. Therefore, the percentage of exhaust reduction with and without applying MnFe2O4 on varied engine rotation using fuel with RON of 88, 90, 92 and 98 can be revealed. The results describe that the highest reduction precentage of CO content by applying MnFe2O4 nanoparticles as a catalyst for premium, pertalite and pertamax fuel are 34.1% (effective at low and high rotation); 31.1% (effective at all rotations); and 3.9% (effective at low rotation). On the other hand, the highest reduction percentage of HC content on premium, pertalite, pertamax and pertamax turbo fuel are 79.3% (effective in high rotation); 71.4% (effective at high rotation); 53,6% (effective in high rotation); and 2.1% (only effective at low rotation).
Development of a Ferrite-Based Electromagnetic Wave Detector Muhammad Hanish Zakariah; Poppy Puspitasari; Nur Aliza Ahmad
Journal of Mechanical Engineering Science and Technology (JMEST) Vol 1, No 2 (2017)
Publisher : Universitas Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (834.09 KB) | DOI: 10.17977/um016v1i22017p061

Abstract

Direct detection of hydrocarbon by an active source using electromagnetic (EM) wave termed Sea Bed Logging (SBL) has shown very promising results. However, currently available electromagnetic wave technology has a number of challenges including sensitivity and lapsed time. Our initial response to this issue is to develop a ferrite-based EM wave detector for Sea Bed Logging (SBL). Ferrite bar and copper rings in various diameters were used as detector 1 (D1). For Detector 2 (D2), toroid added with copper wires in different lengths at the centre of it were used. The first experiment is to determine the inductance and resistance for both detectors by using LCR meter. We obtained the highest inductance value of 0.02530 mH at the ferrite bar when it was paired with a 15 cm diameter copper ring and 0.00526 mH for D2 using a 100 cm copper wire placed at the centre of the toroid. The highest resistivity for D1 was measured at ferrite bar paired with a 15 cm diameter  copper ring and 1.099 Ω when using 20 cm length of copper wire. The second interest deals with voltage peak-to-peak (Vp-p) value for both detectors by using oscilloscope. The highest voltage value at the ferrite bar of D1 was 25.30 mV. While at D2, the highest voltage measured was 27.70 mV when using a 100 cm copper wire. The third premise is the comparison of sensitivity and lapsed time for both detectors. It was found that D1 was 61% more sensitive than D2 but had higher lapsed time than D2.
Analysis of Strength of Glass Fibre Composite Leaf Spring Using Finite Element Method Andoko Andoko; Poppy Puspitasari; Avita Ayu Permanasari
Journal of Mechanical Engineering Science and Technology (JMEST) Vol 1, No 1 (2017)
Publisher : Universitas Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (2635.282 KB) | DOI: 10.17977/um016v1i12017p001

Abstract

Leaf spring, as one of the main components of the suspension system, serves the function of absorbing road shocks and any wheel vibrations, preventing them from being transmitted directly to the vehicle body. Moreover, it can increase the tire traction as well as support the weight of the vehicle and various kinds of external forces. Various studies on the use of composite materials for leaf springs have shown that the strength of composite leaf spring is similar to steel leaf spring with the same load carrying capacity. However, the composite leaf spring has the added advantage of being more lightweight. In fact, composite materials have been preferable for many purposes not only because of its properties but also its lightweight structure and cost effectiveness. The analysis process was carried out using the finite element method by means of ANSYS software to display the output of the analysis being performed. After the output is known, the amount of voltage in conventional, mounted, and progressive spring can be determined. Based on the data analysis, we concluded that conventional straight leaf springs produced a maximum voltage of 653.13 MPa and maximum deflection of 4367.1 mm. The results of the analysis using the finite element method showed that conventional leaf springs (both straight and not) are considered as the most effective model of leaf spring in terms of the power generated.
Co-Authors A. A. Permanasari Abdul Razak, Jeefferie Abdullah, Muhammad Ilman Hakimi Chua Achyarsyah, Mochamad Adi Pangestu, Deni kusuma Afif Achsanul Choiri Agus Setiawan Agus Suyetno Ahmad Atif Fikri Ahmad Munjin Nasih Akbar, Muhamad Rizky Al-Irsyad , Muhammad Alief Muhammad Amat Mukhadis Aminnudin, Aminnudin Amir Hamzah Andika Bagus Nur Rahma Putra, Andika Bagus Nur Rahma Andoko Andoko, Andoko Anwar Johari Aprilia Sari Yudha Arbin Janu Setiyowati, Arbin Ardianto Prasetiyo Arifiansyah, Gilang Putra Pratama Avita Ayu Permanasari Awalya Siska Pratiwi Bayu Angga Pratama Boedya Djatmika Busono, Milzam Rahmat Danang Priyasudana Dani Hari Tunggal Prasetiyo Darmawan, Muhammad Wahid Deny Yudo Wahyudi Dewi Puspitasari Didin Zakaria Lubis Didin Zakariya Lubis Diki Dwi Pramono Djoko Kustono Eddy Rudianto Erry Yulian Triblas Adesta Fadhila Wahyu Putri Fitriyanto, Retnaldi Fuad Indra Kusuma Ghazali, Mariyam Jameelah Ginta, Turnad Lenggo Habiby, M. Nuril Anwar Hasan Ismail Heru Suryanto Hetti Rahmawati Hidayatullah, Hengki Tri Imam Muda Nauri ING Wardana Izzatus Tsamroh, Dewi Jaafar, Rosidah Jeefferie Abd Razak Kevin Valiant Cahya Komara, Erwin Kurniawan, Dany Ardymas Lorenzo, Gina A. M. Alfian Mizar M. Rizka Gita Firmansyah Maheswara, Dharma Mahfud Ihsan Majid Niaz Akhtar Malik Abdurrachman Mohamad, Noraiham Mohammad Tauviqirrahman Muhajir, Muhamad Muhamad Fatikul Arif Muhammad Hanis Zakariah Muhammad Hanish Zakariah Muhammad Ilman Hakimi Chua Abdullah Muhammad Kashif Muhammad Najib Mauludi Muhammad Rizka Gita Firmansyah Murdanto, Putut Mustapha, Mazli N. A. Ahmad Nanang Eko Wahyuningtyas Nanang Qosim Nandang Mufti Noraiham Mohamad Nur Aliza Ahmad Nursabrina, Aisya Pasang, Timotius Pasha, Muhammad Faizullah Pindo Tutuko Pramono, Diki Dwi Prasetya, Riduwan Prihanto Trihutomo Puput Risdanareni Purwanto, Muhammad Rizky Puspitasari, Dewi Radja, Muhammad Bustomi Rahmah, Anisa Ur Razak, Jeefferie Abd Razak, Jeefferie Abd. Razak, Jeefferie Bin Retno Wulandari Retno Wulandari Reyhandi Katon Asmoro Riana Nurmalasari Rosidah Jaafar S. M. S. N. S. Zahari Salam, Haipan Samsudin Anis Saputro, Suratno Adi Shaharun, Maizatul Shima binti Simonne Andrean Crisdion Siti Nur Azella Zaine Siti Zaleha Wahid Solichin Solichin Solichin Solichin Sukarni Sukarni Sukarni Sukarni Sumarli Sumarli T. Pasang Wahid, Siti Zaleha Wahidin, Ahmad Faizal Wahono Wahono Wahyu Kurnianto Wahyunengsih, Wahyunengsih Warestu, Ayu Wati, Rita Fajar Widiyanti Widiyanti, Widiyanti Winarto Winarto Wiwik Wahyuni Yahya Zakaria Yazirin, Cepi