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All Journal Rotasi Rekayasa Mesin Sinergi REKAYASA JAIS (Journal of Applied Intelligent System) R.E.M (Rekyasa Energi Manufaktur) Jurnal INDONESIAN JOURNAL OF APPLIED PHYSICS Jurnal Pengembangan Rekayasa dan Teknologi Conference on Innovation and Application of Science and Technology (CIASTECH) JATI (Jurnal Mahasiswa Teknik Informatika) Jurnal Teknik Industri Terintegrasi (JUTIN) TIN: TERAPAN INFORMATIKA NUSANTARA Information Science and Library Jurnal Rekayasa Energi dan Mekanika Jurnal Ahsana Media : Jurnal Pemikiran, Pendidikan dan Penelitian ke-Islaman Jurnal Serambi Abdimas Journal Computer Science and Informatic Systems : J-Cosys Jurnal Teknik Mesin Mechanical Xplore Journal of Mechanical Engineering, Science, and Innovation Sinergi Polmed : Jurnal Ilmiah Teknik Mesin Dulang: Jurnal Pengabdian Kepada Masyarakat Jurnal Ilmiah Pendidikan Dasar (JIPDAS) IRA Jurnal Teknik Mesin dan Aplikasinya (IRAJTMA) SmartComp Tematik Jurnal Pengabdian Sosial Journal of Halal Industry Studies Jurnal Polimesin Joong-Ki Annaba: Jurnal Ilmu Jurnalistik Systematic Literature Review Journal JIFA (Journal of Islamic Finance and Accounting) Jurnal DIMASTIK
Khoirudin Khoirudin, Khoirudin
Department of Computer Applied Technology, Nanchang University, China 999 Xuefu Road, Honggutan New District, Nanchang, Jiangxi Province, P.R. China Telp:+86-791-83969099 Fax:+86-791-83969069
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An Heat Transfer Coefficient and Pressure Characteristics in a Copper Pipe Flow System: A Preliminary study Utilizing an EG/Water Mixture Junaedi, Akhmad; Sukarman; Khoirudin, Khoirudin; Taufik Ulhakim, Muhammad; Lintang Azizah, Renata
Jurnal Teknik Mesin Mechanical Xplore Vol. 4 No. 2 (2024): Jurnal Teknik Mesin Mechanical Xplore (JTMMX)
Publisher : Mechanical Engineering Department Universitas Buana Perjuangan Karawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36805/jtmmx.v4i2.5920

Abstract

This study investigates the performance of an ethylene glycol/water (EG/Water) fluid at a 40:60 volume ratio, a commonly used base fluid in heating and cooling systems. The evaluation focuses on analyzing heat transfer coefficients and pressure drops. The research adopts an experimental approach, utilizing a test section made of pure copper with an inner diameter of 16 mm, an outer diameter of 19 mm, and a length of 1500 mm. The volume ratio of EG/Water at 40:60 is an input parameter, along with varying fluid flow rates controlled by a valve, ranging from 2 to 18 liters per minute. Two tubular heaters with a combined capacity of 2000 W are attached to the copper pipe, regulated by a 3000 W voltage regulator. Electric current is measured with ammeters. The experimental results reveal that the heat transfer coefficient of the EG/Water fluid increases as the fluid flow rate rises. The highest heat transfer coefficient is achieved at 18 L/min, while the lowest is observed at 4 L/min. Pressure drop increases with higher flow rates, but this does not significantly affect the friction factor, as it undergoes a noticeable decrease while the Reynolds number increases.
The Box-Behnken Response Surface Methodology Approach to Optimize Tensile Strength Load in Resistance Spot Welding Using SPCC-SD Steel Mulyadi, Dodi; Amir, Amir; Cepi Budiansyah, Ade; Sukarman, Sukarman; Khoirudin, Khoirudin; Arif Wibowo, Ludvi; Kumbarasari, Shanti
Jurnal Teknik Mesin Mechanical Xplore Vol. 4 No. 2 (2024): Jurnal Teknik Mesin Mechanical Xplore (JTMMX)
Publisher : Mechanical Engineering Department Universitas Buana Perjuangan Karawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36805/jtmmx.v4i2.6090

Abstract

This article describes an experimental investigation into optimizing spot welding resistance (RSW) using a spot-welding machine equipped with a dual-electrode Pressure Force System (PFS). The optimization procedure entails the incorporation of SPCC-SD (JIS G 3141), a low-carbon steel that finds extensive application in the automotive sector. With the widespread use of SPCC-SD steel, RSW is an essential process in the automotive industry for assembling body components. This study employs the Box-Behnken Response Surface Methodology (Box-Behnken-RSM) to optimize the tensile strength load (TS-load), a critical parameter in RSW, through a meticulous analysis of the interplay between Holding Time, Squeezing Time, Welding Current, and Welding Time. Through the methodical design of experiments, the collection of Tensile Strength Load data, and the application of statistical modeling via RSM, this study employs SPCC-SD steel to determine the optimal values for these variables in RSW. The results above readily offer a valuable understanding of the most significant determinants and their interrelationships, thus facilitating advancements in welding methodologies and quality control in the automotive manufacturing sector. This study employs the Box-Behnken Response Surface Methodology to investigate the impacts and interrelationships of different parameters thoroughly. It aims to enhance the TS-load using SPCC-SD steel during the resistance spot welding procedure. This research contributes to advancing welding methodologies employed in the automotive manufacturing sector.
A Comprehensive Investigation of Deep Drawing Processes for a 2-Inch Diameter Dop-pipe Cap: Numerical and Experimental Analysis Tikamori, Ghazi; Patya, Dhea Intan; Sukarman, Sukarman; Aulia Nanda, Rizki; Mulyadi, Dodi; Khoirudin, Khoirudin; Amir, Amir; Rokhman, Taufiqur; Safril, Safril
Jurnal Teknik Mesin Mechanical Xplore Vol. 4 No. 2 (2024): Jurnal Teknik Mesin Mechanical Xplore (JTMMX)
Publisher : Mechanical Engineering Department Universitas Buana Perjuangan Karawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36805/jtmmx.v4i2.6101

Abstract

The persistent challenges in material forming processes arise from recurrent issues encountered during the deep drawing process, particularly involving cracks and deviations from standard thickness dimensions. This article investigates the deep drawing process using both experimental and numerical methodologies. The experimental approach employs a 40-ton capacity power press machine, while the numerical method utilizes the ABAQUS student version software. SPCC-SD (JIS G3141) is the selected material for producing a Dop-pipe 2-inch diameter pipe cap in both approaches. Noteworthy findings include the highest positive and negative correlations observed in elements E 46 and E 48, with values of 0.715 and -0.933, respectively. Minimal disparities, averaging around 4.6% for all components, were evident between the experimental and numerical methodologies. The numerical approach yielded predictive results identifying potential issues in elements E 47 and E 48. This observation did not reveal instances of tearing failure but instead showcased an increase in thickness due to a higher axial force between the dies and punched-in components. The study successfully and accurately predicted product thickness for all components, presenting a contrast with outcomes obtained through the experimental method. Furthermore, this research advances the deep drawing process, extending its applicability to broader material forming applications and ultimately enhancing overall production process efficiency.
Evaluating the Thermal Performance of Shell-and-Tube Heat Exchangers: The Role of Flow Rate in Water-Based Systems Afgani, Abduh Al; Zaidar, Chilfi; Saputra Sigalingging, Wanri; Sukarman; Khoirudin, Khoirudin; Abdulah, Amri
Jurnal Teknik Mesin Mechanical Xplore Vol. 5 No. 1 (2024): Jurnal Teknik Mesin Mechanical Xplore (JTMMX)
Publisher : Mechanical Engineering Department Universitas Buana Perjuangan Karawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36805/jtmmx.v5i1.6129

Abstract

This research investigates the performance of water as a working fluid in the shell side of shell-and-tube heat exchangers (STHEs), explicitly analyzing how variations in flow rate influence the heat transfer coefficient, pressure drop, and friction factor characteristics. Experiments were conducted using an STHE with a SUS 201 stainless steel shell and a pure copper tube featuring an inner diameter of 10 mm and an outer diameter of 13 mm. The flow rates of the cold fluid varied at 9, 10, and 12 liters per minute (LPM), while the hot fluid flow was maintained at a constant rate of 6.67 LPM. A 600 W heater, regulated by a PID system, was utilized to evaluate thermal performance, with water serving as the hot fluid on the shell side and the cold fluid on the tube side. Results demonstrate a significant increase in both the heat transfer coefficient and the heat transfer rate with higher flow rates of the cold fluid, with the maximum heat transfer coefficient recorded at 12 LPM and the minimum at 9 LPM. The STHE exhibited high efficiency, with heat transfer rate differences between the shell and tube sides remaining below 5%. Although pressure fluctuations were observed with increasing flow rates, they did not substantially affect the friction factor, indicating a predominantly turbulent flow regime. These findings provide critical insights for optimizing heat transfer performance in STHEs, contributing to advancements in thermal management technologies and enhancing the design of efficient heat exchangers.
The Advanced Analysis of Deep Drawing Processes for 1-Inch Diameter Dop-Pipe Caps: Simulation and Experimental Insights Pratama, Tito Chaerul; Sukarman; Tikamori, Ghazi; Mulyadi, Dodi; Supriyanto, Agus; Amir, Amir; Khoirudin, Khoirudin; Hananto, Agus
Jurnal Teknik Mesin Mechanical Xplore Vol. 5 No. 1 (2024): Jurnal Teknik Mesin Mechanical Xplore (JTMMX)
Publisher : Mechanical Engineering Department Universitas Buana Perjuangan Karawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36805/jtmmx.v5i1.7269

Abstract

This article investigates the challenges and solutions within the deep drawing process, focusing on issues like cracks and deviations from standard thickness dimensions. Utilizing both experimental methods with a 40-ton power press machine and numerical simulations via ABAQUS software, the study uses SPCC-SD steel to produce a Dop-pipe 1-inch diameter pipe cap. Key findings reveal significant correlations in elements E-90 and E-91, with minimal disparities of around 4.5% between experimental and numerical approaches, showcasing the accuracy of numerical predictions. Notably, the numerical simulations identify potential issues such as increased thickness due to higher axial forces, providing valuable insights for process optimization and defect reduction. By advancing the deep drawing process and extending its applicability to broader material-forming applications, this research contributes significantly to enhancing production efficiency and improving manufacturing practices, emphasizing the importance of simulation-driven approaches in achieving precision and quality enhancement in complex manufacturing processes.
Progressive Dies for L-hanger Ducting (L-HD) Utilizing Low-Carbon Steel SPCC-SD Material: An Experimental and Numerical Analysis Budiansyah, Ade Cepi; Taufik Ulhakim, Muhamad; Sukarman, Sukarman; Supriyanto, Agus; Amir, Amir; Mulyadi, Dodi; Khoirudin, Khoirudin
Jurnal Teknik Mesin Mechanical Xplore Vol. 5 No. 1 (2024): Jurnal Teknik Mesin Mechanical Xplore (JTMMX)
Publisher : Mechanical Engineering Department Universitas Buana Perjuangan Karawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36805/jtmmx.v5i1.7763

Abstract

Industrial developments, especially in the manufacturing and construction sectors, recognize L-hanger ducting as a critical component in HVAC (heating ventilation and air conditioning) ducting systems, which play a role in supporting and stabilizing air ducts. The L-Hanger ducting manufacturing process involves a series of stages, such as shearing, blanking, piercing, trimming, and bending processes. This research focuses on the design and simulation of dies and punches for piercing, blanking, and bending processes using 1.6 mm-thick SPCC-SD material. The aim of this research is to design and analyze progressive dies in order to increase the efficiency of the production process. A comprehensive calculation of the forces involved in the shearing, blanking, piercing, trimming, and bending processes is required in order to predict press machine tonnage requirements to support the production process. This research applies theoretical and numerical validation approaches. Theoretical analysis is used to calculate the overall forces, which are then compared with numerical results and verified through an experimental approach. By understanding and optimizing the design of progressive dies, it is hoped that we can increase the production efficiency of L-hanger Ducting and expand knowledge in the field of metal forming, contributing to the metal forming industry and supporting the development of science.
Improving Dissimilar Metal Joining Quality Through Shielded Metal Arc Welding: A Taguchi Optimization Strategy Supriyanto, Agus; Sukarman, Sukarman; Mulyadi, Dodi; Djafar Shieddieque, Apang; Abdulah, Amri; Khoirudin, Khoirudin; Apang Djafar Shieddieque
Jurnal Teknik Mesin Mechanical Xplore Vol. 5 No. 1 (2024): Jurnal Teknik Mesin Mechanical Xplore (JTMMX)
Publisher : Mechanical Engineering Department Universitas Buana Perjuangan Karawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36805/jtmmx.v5i1.7867

Abstract

The results of an experiment that used an orthogonal Taguchi method to improve shielded metal arc welding (SMAW) were given. The SMAW method was used to join dissimilar metal of SPHC and St. 30. SPHC material has a low carbon steel content, while St. 30C steels contain a medium amount of carbon steel, which is used for tractor shaft axles. Carbon percentages vary slightly between the two substances. This study aimed to achieve the highest possible quality of tensile strength by utilizing the specified SMAW parameters. SPHC material has a low carbon content, whereas St. 30 steel has a moderate carbon content. This study used the Taguchi experimental method with three input variables and three experimental levels. The SNR ratio is used to evaluate the most optimal SMAW performance. ANOVA analysis is used to evaluate the most crucial parameters in determining the response variable. This research has successfully provided input on the combination of SPHC and St. 30C for SMEs. It operates effectively with a welding current of 133 A, a welding voltage of 9 V, and a filler diameter of 2.0 mm. The S/N ratio analysis found that the welding current, voltage, and filler diameter all had a significant impact on the outcome.
A Comprehensive Study on Production Efficiency Enhancement Using Optimal Power Press Tonnage in Stamping Sukarman; Taufik Ulhakim, Muhamad; Khoirudin, Khoirudin; Mulyadi, Dodi; Amir, Amir; Suhara, Ade; Rahdiana, Nana
Jurnal Teknik Mesin Mechanical Xplore Vol. 5 No. 2 (2024): Jurnal Teknik Mesin Mechanical Xplore (JTMMX)
Publisher : Mechanical Engineering Department Universitas Buana Perjuangan Karawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36805/jtmmx.v5i2.8048

Abstract

The use of press machines in stamping is an important aspect of the manufacturing industry, especially in producing efficient and quality components. This article aims to analyze the cost of the stamping process using mild steel SPCC-SD material measuring 200 mm x 25 mm x 0.8 mm, using two types of press machines, namely 80 tons and 40 tons. Through the cost analysis method, the total cost of the stamping process for the 80-ton press machine is Rp 16,417.4 per 10 pcs, while for the 40-ton press machine, it is Rp 15,028.5, indicating the cost efficiency of the 40-ton press machine is around 8.5%. The tonnage calculation shows that the 40-ton press machine is adequate for the blanking process, with a tonnage requirement of 4 tons, far below the available capacity. These results provide recommendations for the use of 40-ton press machines in the production of steel components on a small to medium scale, considering cost efficiency and optimal performance. This work is expected to increase productivity and cost efficiency in the manufacturing industry, especially at PT GA.
Parametric Analysis and Optimization of Sinker-EDM Process for High Tensile Strength Steel Using Response Surface Methodology Sukarman, Sukarman; Khoirudin, Khoirudin; Taufik Ulhakim, Muhamad; Mulyadi, Dodi; Amir, Amir; Abdulah, Amri; Rohman
Jurnal Teknik Mesin Mechanical Xplore Vol. 5 No. 2 (2024): Jurnal Teknik Mesin Mechanical Xplore (JTMMX)
Publisher : Mechanical Engineering Department Universitas Buana Perjuangan Karawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36805/jtmmx.v5i2.9017

Abstract

This investigation focuses on optimizing the sinker electrical discharge machining (sinker-EDM) process parameters for high tensile strength steel (HTSS), specifically SKD-11, utilizing Box-Behnken Response Surface Methodology (BB-RSM). Sinker-EDM is a commonly used technique in manufacturing moulds, dies, and components for sectors like automotive and aerospace. This process eliminates direct contact between the electrode and the workpiece. However, its low material removal rate (MRR) constrains productivity. This research endeavours to enhance MRR by employing rectangular graphite electrodes. The Box-Behnken Response Surface Methodology (BB-RSM) was utilized to evaluate the effects of pulse current, spark-on time, and gap voltage on MRR. The optimal MRR of 45.49 mm³/min was attained at a pulse current of 16 A, spark-on time of 400 µs, and gap voltage of 45 V. ANOVA revealed that pulse current and spark-on time significantly influenced MRR. In contrast, gap voltage had an insignificant impact. Interaction and surface plot analyses confirmed that high pulse current and extended spark-on time resulted in the maximum MRR. These findings provide valuable insights for optimizing the sinker-EDM process for SHTSS, contributing to enhanced productivity and efficiency in manufacturing.
OPTIMIZATIONS THE TENSILE-SHEAR STRENGTH OF TIG WELDING PARAMETERS FOR MILD STEEL AT DIFFERENT MATERIAL THICKNESSES Dwicahyo, Tegar; Basit, Arul; Amar, Amar; Sukarman, Sukarman; Khoirudin, Khoirudin; Suhara, Ade
Jurnal Rekayasa Mesin Vol. 15 No. 2 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v15i2.1486

Abstract

This article presents a study on optimizing Tungsten Inert Gas (TIG) welding on mild steel (SPCC-SD/JIS G3141) with varying thicknesses of 0.6 mm and 0.8 mm. Automobile bodies commonly utilize mild steel with a material thickness ranging from 0.6 to 0.98 mm. The objective of this study was to ascertain the upper limit of tensile-shear strength that can be achieved by utilizing the specific parameters utilized in TIG welding. This study utilizes a three-level experiment and incorporates three input variables in the Taguchi experimental optimization method. The advantage of this approach lies in its ability to yield comprehensive outcomes while minimizing expenses, as it can be adapted to the resources available. An additional benefit is that this approach can be implemented in a multitude of industrial situations.The study's input variables are welding current, argon gas flow rate, and electrode diameter. Utilizing a continuous flow of argon gas of 12 LPM (liter per minute), a welding current of 55 A, and an electrode diameter of 1.6 mm, the maximum mean T-S strength of 3457.13 N was achieved. The ANOVA revealed that the flow rate, welding current, and electrode diameter had a per cent contribution of 50.07%, 26.89%, and 23.04%. The flow rate was the parameter with the most significant impact on the influential variable. The welding current and the electrode diameter do not significantly affect the response. The findings indicate that by adjusting the parameters to the optimal level determined by the Taguchi method, the S-N ratio for T-S strength increases by 9.30%, and T-S strength increases by 12.42%. The findings of this study offer a thorough comprehension of enhancing the TIG welding approach and can be further refined by incorporating additional variables.
Co-Authors Abdillah, Nonov Adiwibowo, Zakaria Afgani, Abduh Al Afif Hakim Agus , Supriyanto Agus Suprihanto Agus Supriyanto AHMAD JUNAEDI Akhmad Junaedi Amar Amar Amir Amir Amri Abdulah Amri, Saeful April Firman Daru Aprilia, Anisyariva Arif Wibowo, Ludvi Atmoko Nugroho Aulia Nanda, Rizki Azizah Azizah Azizah, Renata Lintang Azmi, W. H. Azzaki, Adnan Badriyah, Fatikhatul Banu Witono Basit, Arul Bernadus Very Christoko Budi, Pangga Urip Setio Budiansyah, Ade Cepi Cahyo, Tegar Dwi Cahyono, Yono Cepi Budiansyah, Ade Cindi, Vini Aulia Dewi Nurdiyah, Dewi Dhawy, Luay Raihan Dodi Mulyadi Dodi Mulyadi Dwicahyo, Tegar Fahrizin, Nazar Fazin, Nazar Fazrin, Nazar Fuadiah, Shiema Jamalah Gunata, Krida Pandu Gymanstiar , Salman Fahrizal Hadi, Soiful Hananto, Agustia Hanif, Mohammad Burhan Harahap, Raja Sakti Putra Hassanudin, Wahyu Maulana Hidayah, Leni Rafiatul Hidayat, Syahrul Taufik Ines Heidiani Ikasari Irfani, Tomas Karyadi Karyadi Khusna, Arina Kumbarasari, Shanti Lailisya Putri, Purnama Lintang Azizah, Renata Miftahudin, Moh Muahemin, Enjang Muji Setiyo Murtalim, Murtalim Muzammil, Ach Nanda, Rizki Aulia Noer Sasongko Nugroho, Fajar Raditya Nur Wakhidah Nur Widyartha, Yogi Nurtriana Hidayati Panata, Helmi Prasetio Patya, Dhea Intan Pratama, Tito Chaerul Prima, Juan Candy Prind Triajeng Pungkasanti, Prind Triajeng Putri, Nela Aulina Rahdiana, Nana Rahman, Mumammad Arif Rakasiwi, Galih Ramadan, Trisa Riana, Rati Ridho Hans Gurning Ridwan Rivaldi, Muhammad Dito Rizki Aulia Nanda Rizki Aulia, Nanda Rohman Rosaria, Stefani Dewi Safril Safril Samsiyah, Umi Sanusi Sanusi Saputra Sigalingging, Wanri Saputra, Ridhwan Salahuddin Saputra, Ridhwan Shalahuddin Saputra, Rio Handika Setiaji, Galet Guntoro Setiarso, Galih Shieddieque, Apang Djafar Suci, Tantri Rahma Sudarjat, Muhammad Fauzaan Fikri Sudarjat Suhara, Ade Sukarman Sukarman Sukarman Sukarman Sulistiyanto Sulistiyanto, Sulistiyanto Supriyanto, Danang Suryadi, Nanda Susanto Susanto Susilo, Hendri Syamsudin Syamsudin Tantri, Andini Kartika Taufik Ulhakim, Muhamad Taufik Ulhakim, Muhammad Taufiqur Rokhman, Taufiqur Thiyana, Thyana Tikamori, Ghazi Titin Winarti Titis Handayani Tri Toto Wiharjianto, Muhammad Ulhakim, Muhamad Taufik Ulhakim, Mumamad Taufik Vensy Vydia Wahyu Christanto, Febrian Wan Hamzah, Wan Azmi Bin Wei, Teh Ting Widodo, Muhammad Faizal Agung Zaidar, Chilfi ZAMAN, BADROE