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Journal : IPTEK The Journal of Engineering

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Modification of Paving Block Molding Machine with the Addition of an Automatic Control System Based on a Programmable Logic Controller (PLC) Mashuri Mashuri; Bambang; Andri Darmawan; Laksita Aji Safitri
IPTEK The Journal of Engineering Vol. 11 No. 3 (2025)
Publisher : Pusat Publikasi Ilmiah, Institut Teknologi Sepuluh Nopember.

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Abstract

Company X is a paving block molding machine fabrication company in Surabaya. However, the machine still has some shortcomings because it is still conventional or manually operated. Some of these shortcomings, such as being still prone to human error and being less consistent when operating, can affect the results of the amount of production. From this phenomenon, automation is very important in the industrial world. Therefore, by referring to previous phenomenon, through this research, an automatic control system is made on paving block molding machine using PLC. The results showed that PLC succeeded in developing a system that works automatically on the machine. Then, the ladder diagram used several instructions, including interlock, timer, counter, and set reset according to how the machine works. Then, the PLC-based automatic control system has a shorter cycle time than the original manual machine. Cycle time has decreased by 15.4%. From this decrease in cycle time, if simulated related to production capacity, an automatic control system can increase the production per hour by 300 pcs more than the manually operated machine.
Co-Authors Abdillah, Syaik Ahmad Ihya'ulumuddin Akram, Akram Ananta, Maulana Paramaditya Andri Darmawan Annisya Ardi Hidayat Arif Widyatmoko Arwin Aulia, Linda Aulia Baiq Ulaya Fitriani Beny Yusman Diah Setyorini Gunawan Dwiyanto, Herly Eni Nurhayati, Eni Ericawati, Rosita Oktafiana Erliyani, Ita Erni Suharini Eva Syafaah Hasanah Fadel, Moh. Faiz Muqorrir Kaaffah Fakhrida Fathur Rokhman FITRIYAH, NUR Hamdany, Mohammad Azharie Hartono Hartono Hasna Dewi Honainah Ilmirrizki Imaduddin Imaduddin, Ilmirrizki Imelda In’ami, Moh Kemalsyah, Kemalsyah Khusnul Yatima Kurniawan Kurniawan Saputra Kusumaningsih, Dian Franssischa Laksita Aji Safitri Lala Faradila Lauza Agisni Zahara Lenap, Indriana Puspitasari Linda Suwarni M. Syafiih Maharani Putri, Dian Mashuri Mashuri Moh. Jasri Muafi Muafiq, Farikhul Muhammad Faizul Husnayain Muhammad Farhan Fadhillah Muhammad Hasan Basri Musyarafah Noer Hidayat, Moh. Norawati, Suarni NUR FITRIYAH Nurabiah, Nurabiah P, Panji Pardiarto, Bambang Pratiwi, Richa Purwanto, Tono Pusparini, Herlina Putri, Dinar Febriana Rahman, M. Fadhilur Rahmatulloh, Muhammad Wilszam Rasidi, Moh. Ratri Enggar Pawenig Ratri Enggar Pawening Restu Alpiansah Rio Irawan Robith Hudaya Samuel Haris Purba Sandy Kurniawan Savita Putri, Ayudia Davina Simanjuntak, Henry Sofiatul Khotimah, Sofiatul Sri Purwati, Atiek Suhartatik Sumantri Suryawan, M. Alit Sutra Wardatul Jannah Syahril Syarifah Syarifah Taufiqur Rahman, Taufiqur Tijaniyah Tri Sandhika Jaya Ummah, Durroh Nasihatul Wagiran Wagiran Wahyu Widodo Wahyudi, Jihad Widyastuti, Akni Yoga Pratama, M. YUSLI MARIADI