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Journal : Mechanical Engineering for Society and Industry

Design, fabrication, and performance testing of an energy storage and return (ESAR) foot prosthesis made of prepreg carbon composite Ismail, Rifky; Nursafitri, Murti Ayu; Fardinansyah, Akmal Putra; Fitriyana, Deni Fajar; Bayuseno, Athanasius Priharyoto; Siregar, Januar Parlaungan; Setiyo, Muji; Istiqomah, Alfiana Fitri; Sulistyo, Sulistyo
Mechanical Engineering for Society and Industry Vol 5 No 1 (2025)
Publisher : Universitas Muhammadiyah Magelang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31603/mesi.12652

Abstract

The high demand for prosthetics in Indonesia is not followed by the ability and quality of local production to fulfill the community's needs. There is a lack of comprehensive data regarding the specific challenges encountered by local prosthetic manufacturers in Indonesia, particularly in terms of technological limitations. This study aims to understand the effect of design parameters on the performance of the energy storage and return (ESAR) foot prosthesis prototype in normal walking activities for amputees. Three different designs were created according to commercial products, and a convergence test was conducted to ensure accurate results. Finite element method (FEM) analysis was used to determine the amount of deformation that occurred in each design made when applied with 824 N axial force. The ESAR foot prosthesis prototype made from carbon prepreg was fabricated using an out-of-autoclave method, and the mechanical testing was performed with a compressive test. The results indicated that the optimal design for the ESAR foot prosthesis determined by the decision matrix scoring criteria was Design 3. The final scores for Designs 1, 2, and 3 were 54, 53, and 77, respectively. Design 3 is the easiest to manufacture, has the slightest complexity, and the lightest mass, and undergoes the least deformation during simulation, although it is the least attractive. The study found a significant difference in displacement between the deflections obtained from simulation and experiment. This occurred because the prototype was found to have delamination, which decreased the load-bearing ability of the prototype during compressive testing. Compressive testing on the prototype yielded a deflection of 22.695 mm in heel strike and 18.065 mm in toe-off positions, while FEM analysis showed 16.377 mm and 3.912 mm. Therefore, strict quality control is essential, especially when using materials such as carbon prepreg, which are prone to delamination if not properly processed.
Co-Authors . Jamari . Jamari . Jamari . Sugiyanto Abd. Rasyid Syamsuri Abdul Syakur Abid Muflih Ernandara Abram Ali Sasono Achmaditiya, Galuh Agung Warsito Agustinus Purna Irawan Ahmad, Zakki Kurniawan Akhlis Rahman Nurhidayat Akmal Putra Fardinansyah Alfiana Fitri Istiqomah Amin Husni Amrih Prayogo Ananto, Gilar P. Andrew Johan Andromeda, Trias Arifin, Zainal Ariyanto, Mochammad Arvy Yudha Sadewa Atanasius Priharyoto Bayuseno Athanasius Priharyoto Bayuseno Athanasius Priharyoto Bayuseno Aulia Salwa Alfaina Bachtiar, Yuriz Bagastomo, Riondityo Soni Bagiyo Condro Purnomo Bakhtiar, Yuriz Bayuseno Bayuseno Budi Setiyana Budi Setiyana Budi Setiyana Budi Waluyo Budiman, Rifky Ardiansyah Budy Wiryawan Candratama, Aditya Cionita, Tezara D.J. Schipper Deni Mulyana Deni Mulyana Devit Ardiyansyah Dinulloh, Muhammad Rafli Wiratama Dosma Ruben R Nababan Dwi Pudjonarko Dwi Setyawan Egastya Fazal Santoso Eko Saputra Eko Saputra Eko Wahyu Saputro Elga P. Yuandi Eva Hertnacahyani Herraprastansi Fachri Adam Fachry Abda El Rahman Fardinansyah, Akmal Putra Fariz Wisda Nugraha Ferdian Gamalea Delasta Fiki Firdaus Fiki Firdaus Fitriyana, Deni Fajar Friady Gumilar Fungky Dyan Pertiwi Gilar P. Ananto Gunawan Dwi Haryadi Gusti Andika Ramadanu Hadi, Jason Reynald Haira, Mahmuda Hanif Nur Kholid Hari Peni Julianti Hartanto Prawibowo Hasnil, Nabiilah Helmy Purwanto Hidayati, Uslah Ilham Fajar Bagaskara Ilham Habibi, Ilham Imam Syafaat Irfan, Afi Muhammad Ismail, Nur Hidayah Ismoyo Haryanto Istiqomah, Alfiana Fitri Iwan Budiwan Anwar J. Jamari Jamari Jamari Januar Parlaungan Siregar Januar Parlaungan Siregar Joga D. Setiawan Joga Dharma Setiawan Joga Dharma Setiawan Joshua W. Syafei Joyanto Sitohang Kadavi, Fadhil Muhammad Kharisma A. Pambudi Kistriyani, Lilis Kolakoti, Aditya Kristianto, Henry Luky Hidayat M.Pd S.T. S.Pd. I Gde Wawan Sudatha . Machrizal Noor Mahendra, Arya Makhfudz Ali Margana Margana Michael Ambarita Mochammad Ariyanto Mochammad Ariyanto Mochammad Ariyanto Moh Fawaid Moh. Erlangga Aditya Rifandi Mohammad Tauviqirrahman Muchammad Muchammad Muhammad Dzaky Arizsa Athallah Muhammad Dzulfikar Muhammad Fahrizal Almeir Muhammad Farel Muhammad Hafizh Mubarak Muhammad Ihya Mahendra Adi Muhammad Ikhsan Muhammad Khafidh Muhammad Rezha Assalam Muhammad Ritzky Novhar Muhammad Ulfan Arif Muji Setiyo Munadi Munadi Murti Ayu Nur Safitri Muryanto Nizar Rahman Aprilitama, Nizar Rahman Norman Iskandar Novianto, Arief Novriansyah, Robin Nursafitri, Murti Ayu Nurudin, Tri P., Alhakim B. P., Biyan B. Pambudi, Kharisma A. Pangesti, Adelia Pangestu, Wahyu Adi Pasmanasari, Elta Diah Poedji Haryanto Prasetyo, Adzan Jati Pratama, Wahyudi Prawibowo, Hartanto Priwintoko, Baharudin Purwati, Wiwik Putera, Finny Pratama Putra, Mileno Marandria Putri, Farika Tono Rahmawati, Maria Belladonna Rahmi Isma Asmara Putri Rama Sinatria Wisesa Reswara, Ghani Widyatna Ricky Prawira Rilo Berdin Taqriban Riski Maulana Rochman, Muhamad Latifur Rohmatullah, Muhammad Romadhon, Saeful Rofi Rusdjijati, Retno Samsul Alamsyah Perwiranegara Saputra, Bagus Ari Sendie Yuliarto Margen Siregar, Januar Parlaungan Sitanggang, Frandy A Siti Aminah Sri Nugroho Sugiyanto - Sugiyanto Sugiyanto Sugiyanto Suhartini Suhartini Ismail Suhartini Ismail, Suhartini Sukarno Sukarno Sulardjaka Sulardjaka Sulistyo Sulistyo Sulistyo Sulistyo Supriyo Suryawan, Donny Susilo Adi Widyanto Syafa’at, Imam Syafei, Joshua W. Tavan Faiz Dhiahaqi Tezara Cionita Thesar Aditya Nurcholis Toni Prahasto Trianggoro Budisulistyo Turasno, Buang Wahid, Muhammad Abdul Wahyu Hidayat Wijayanto, Juli Eri Yasya Khalif Perdana Saleh Yogi Reza Ramadan, Yogi Reza Yopi Harwinanda A Yosafat Keljeski Sinaga Yosua Wijaya Yotenka, Rahmadi Yuris Setyoadi Yusuf Subagyo Zainal Arifin