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Analisis performa quality rate pada produk moorlife menggunakan metode six sigma dan kaizen serta statistical quality control Bilqis, Delita; Pulansari, Farida
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 8 No. 1 (2025): January
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v8i1.38792

Abstract

PT XYZ is a manufacturing company engaged in the plastic container packaging and printing industry, with a focus on high product quality. To maintain production quality, the company has a Quality Control (QC) department that is responsible for controlling and ensuring that the products produced meet the standards. However, the company often faces complaints from customers regarding product inconsistencies, such as inappropriate colors, flowlines, unmolded products  and black spots. Based on the analysis, it was found that the body travel square product has the  highest reject rate  , with a total of 2015 pcs rejects. The types of non-conformities that occurred included black spots (1047 pcs), non-standard colors (624 pcs), unmold (180 pcs), and flowline (164 pcs). To overcome this problem, analysis was carried out using Six Sigma method and Kaizen analysis, as well as Statistical Quality Control. The results of the analysis show that the average Six Sigma value is 3.22 with a minimum target of 3.4 or equivalent to 6 sigma and the average DPMO value is 66,126, indicating that the production quality is quite good.
Analisis transportasi pengangkutan sampah dengan dump truck di PT XYZ pada area Pelabuhan Tanjung Perak dengan metode Dynamic programming Remba, Angga Rizki Dolla; Pulansari, Farida
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 8 No. 1 (2025): January
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v8i1.39178

Abstract

The problem of urban waste in Indonesia is a problem that has not been completely solved, it also occurs in the Tanjung Perak Port area. This problem can be overcome by regulating the process of moving and transporting waste based on optimal routes. The purpose of this study is to analyze the waste transportation system in several Depots (TPS) in the Tanjung Perak Port area and compare the transportation cost needs in each waste transportation pattern to find the most optimal route. The stages carried out are to collect data on the distance of the Pool to each Depo/TPS, the distance between TPS, and the distance of each TPS to the Benowo Landfill. The application of the Dynamic programming Algorithm is used to determine the shortest distance, and calculate the minimum operational cost. The results of the study show that the Dynamic programming algorithm can determine the optimal route for the problem of waste transportation routes at each TPS at Tanjung Perak Port with the number of Dump trucks as many as 1 vehicle and the calculation of fuel cost needs per day of Rp.88,413,-.  
Integrated Saving Matrix - Branch And Bound Method to Optimize Sugar Product’s Distribution Route Devanda, Ryan Rafli; Pulansari, Farida
Spektrum Industri Vol. 20 No. 2 (2022): Spektrum Industri - October 2022
Publisher : Universitas Ahmad Dahlan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12928/si.v20i2.50

Abstract

The problem in product delivery is always being late and the company has not utilized the capacity of distribution transportation equipment to the fullest. This study aims to determine the shortest distribution route and minimize distribution costs using the Saving Matrix -Branch and Bound methods. In this study, the Saving Matrix method use to produce the shortest route distance, while the Branch and Bound method is applied to optimize a route distance. The results found that the Saving Matrix method followed by the Branch and Bound method reduced routes from the previous seven routes to five routes. Meanwhile, The proposed distribution model shortens the route of 23.6% compared to the current, and cost savings is 23%. To conclude, the model of distribution distance affects the costs savings and optimum route
Mangrove Ecosystem sustainability Effort in Essential Ecosystem Areas (KEE) of Teluk Pangpang Banyuwangi Regency Yanuar Yogha Pradana; Farida Pulansari; Rossyda Priyadarshini
Journal of Social Science Vol. 4 No. 3 (2023): Journal of Social Science
Publisher : Syntax Corporation Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.46799/jss.v4i3.581

Abstract

This study aims to determine priority alternative efforts in managing the mangrove ecosystem of KEE Teluk Pangpang Kab. banyuwangi. Process Hierarchy Analysis or AHP is used to determine priority alternatives in efforts to sustain mangrove ecosystems. A total of six (6) people who were expert informants were taken as respondents using purposive sampling consisting of community leaders, heads of Fishermen's groups, heads of Farmers' groups, Fisheries Service, and Academics. The results of the analysis show that for an alternative to violence, the mangrove ecosystem KEE Teluk Pangpang (Kedunggebang Village), Kab. banyuwangi, the main factor that must be considered is social (weight value = 0.689) with the most important aspect including involving community participation in the management of mangrove ecosystems (weight value = 0.701). Meanwhile it shows that alternative priority scales and efforts to sustain the mangrove ecosystem of KEE Teluk Pangpang (Kedunggebang Village) Kab. Banyuwangi with AHP, namely the order of priority is Ecotourism (weight value = 0.429), Silvofhisery (weight value = 0.377) and Traditional Fisheries (weight value = 0.194). Thus, alternative ecotourism efforts are a top priority in the sustainability of the mangrove ecosystem of KEE Teluk Pangpang (Kedunggebang Village) Kab. Banyuwangi. Ecotourism In terms of ecosystem sustainability, it is defined as an alternative tourism product that has the goal of developing sustainable tourism, namely tourism development that is ecologically feasible and ethically just and provides social benefits to the community.
Analisis Risiko Rantai Pasok Peternakan Ayam Petelur Menggunakan House of Risk dan Interpretive Structural Modelling Fahruddin, Khabib; Pulansari, Farida
Jurnal Samudra Ekonomi dan Bisnis Vol 17 No 1 (2026): JSEB
Publisher : Fakultas Ekonomi dan Bisnis Universitas Samudra

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33059/jseb.v17i1.11719

Abstract

The study aims to formulate risk mitigation strategies for the supply chain of laying hen farms CV. XYZ using the House of Risk (HOR) and Interpretive Structural Modeling (ISM) methods. HOR is used to identify risks and calculate aggregate risk potential (ARP), resulting in eight mitigation strategies based on the effectiveness value against the difficulty of implementation (ETD) such as administrative standardization (ETD 9526) and ​​quality-based supplier evaluation (8088), and installation of temperature & humidity sensors (6438). ISM is used to compile the relationships and priorities for strategy implementation. The results show that the combination of HOR and ISM is effective in designing risk mitigation. The limitations of this study lie in the focus only on CV. XYZ and data obtained from internal interviews, so the results do not necessarily represent the entire laying hen farm industry.
Analysis of Waste in the 3 Kg LPG Gas Delivery Process Using the Lean Distribution Method Inrianto, Priyatna Septedi; Pulansari, Farida; Dewi, Sinta
Journal La Multiapp Vol. 6 No. 6 (2025): Journal La Multiapp
Publisher : Newinera Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37899/journallamultiapp.v6i6.2254

Abstract

This study aims to identify waste in the 3 kg LPG delivery process at PT Nahatolu Miragas Prima and provide improvement proposals to improve distribution efficiency. The main problem is the delivery lead time that exceeds the estimated ideal time, causing delays to distribution partners. The method used is lean distribution with steps such as data collection of the distribution process, process flow mapping using Value Stream Mapping, and identification of waste based on 8 types of waste. Weighting was done through a questionnaire to determine the most dominant waste, followed by cause analysis using fishbone diagrams and formulation of improvement proposals using the 5W+1H approach. The results showed that the main wastes were in the waste activities of waiting, excess processing, and non-utilized talent. The application of future stream mapping shows the potential to significantly reduce distribution time by reducing the lead time of the distribution process from 732 minutes to 574 minutes. In conclusion, the lean distribution method is effectively used to identify and reduce waste in the LPG distribution flow by increasing the activity of the 3 Kg LPG distribution process by 21,5%.
Study of Material Flow Analysis Mapping in Supply Management Chain for the Management of Non Functional Device Transformers Syafitri, Annisa Maudi; Pulansari, Farida
Journal La Multiapp Vol. 6 No. 6 (2025): Journal La Multiapp
Publisher : Newinera Publisher

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37899/journallamultiapp.v6i6.2277

Abstract

This research investigates the optimization of supply chain management for Non-Functional Device (NFD) transformers at PT XYZ through the integration of Material Flow Analysis (MFA) and Analytic Hierarchy Process (AHP). The study addresses the issue of material accumulation and environmental impact arising from inefficient management of decommissioned transformers. MFA to model and evaluate three management scenarios based on mass flow and carbon emissions, while AHP facilitated decision-making by prioritizing five key criteria and eleven sub-criteria. Data were collected through interviews, questionnaires, and internal company records. The results show that Scenario 3 eaturing transformer oil regeneration and component reuse yielded the lowest carbon emissions (101.981 kg CO₂/month) and the highest priority score (0.628) in AHP analysis, with regulatory compliance emerging as the most critical factor. This indicates that Scenario 3 offers the most sustainable and efficient strategy, enabling the company to reduce emissions, recover material value, and improve overall supply chain performance
Mitigasi Risiko Supply Chain dengan Pendekatan Metode Ganda: House of Risk dan Bow Tie Analysis Primadhiya, Fairuzzayyan; Pulansari, Farida; Nugraha, Isna
JISI: Jurnal Integrasi Sistem Industri Vol. 13 No. 1 (2026): JISI UMJ
Publisher : Fakultas Teknik Universitas Muhammadiyah Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24853/jisi.13.1.109-122

Abstract

Studi ini dilakukan di CV. Pelita Mandiri sebagai investigasi awal risiko yang mungkin terjadi dalam rantai pasok mereka untuk meningkatkan efisiensi. Dengan mengintegrasikan kedua metode, analisis dan mitigasi risiko dapat memberikan gambaran yang lebih jelas dan menjadi solusi bagi perusahaan. Studi ini menghasilkan 15 agen risiko prioritas seperti terjadi perubahan jadwal pengiriman, armada pengangkutan dari mitra tidak tersedia, dan bahan baku yang tidak disimpan dengan suhu yang tepat, dll. Dari agen risiko prioritas terdapat 17 strategi mitigasi yang direkomendasikan seperti menyusun jadwal produksi dengan waktu tambahan, memastikan gudang penyimpanan memiliki suhu yang tepat, monitoring ketersedian armada 1-2 minggu sebelum jadwal pickup, dll. Selain itu, 10 kejadian risiko memerlukan analisis menggunakan diagram bow-tie, yang diprioritaskan oleh agen risiko, untuk menentukan dampaknya dan langkah-langkah pengendalian risiko terkait. Dengan demikian, agen risiko dapat dimitigasi dengan strategi yang tepat dan kejadian risiko dapat dikendalikan dengan baik oleh perusahaan.
Lean Assessment Matrix (LAM) as a Waste Analysis Tool in the Cooking Oil Product Distribution Process Auliya Rachmah, Salsabila; Farida Pulansari; Sinta Dewi
Jurnal Teknika Vol 18 No 1 (2026): MARET
Publisher : Universitas Islam Lamongan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30736/jt.v18i1.1605

Abstract

PT XYZ merupakan perusahaan agribisnis terkemuka yang bergerak dalam pengolahan minyak kelapa sawit beserta produk turunannya, dengan sistem distribusi yang melibatkan berbagai departemen serta pemanfaatan beberapa platform informasi. Kompleksitas alur distribusi tersebut menyebabkan terjadinya berbagai bentuk pemborosan, terutama pada aktivitas administrasi dan pertukaran data antar sistem yang belum terintegrasi secara optimal. Penelitian ini dilakukan untuk mengidentifikasi serta meminimalkan pemborosan pada proses distribusi melalui pendekatan Lean dengan metode Lean Assessment Matrix (LAM). Lean Matrix 1 digunakan untuk mengidentifikasi area kritis terjadinya pemborosan, sedangkan Lean Matrix 2 dimanfaatkan untuk merumuskan rekomendasi perbaikan berbasis sistem informasi distribusi dalam rangka mengeliminasi akar penyebab pemborosan pada area kritis tersebut. Hasil analisis menunjukkan bahwa urutan pemborosan dari tingkat tertinggi hingga terendah terdiri atas defect sebesar 18%, overproduction sebesar 17%, overprocessing sebesar 16%, serta transportation, motion, waiting, dan inventory yang masing-masing sebesar 12%. Berdasarkan temuan tersebut, prioritas rekomendasi perbaikan difokuskan pada penguatan sistem informasi distribusi melalui integrasi SAP berbasis cloud, penerapan Transportation Management System (TMS) dengan fitur Traffic Management Control, serta implementasi Document Management System (DMS). Penerapan usulan perbaikan tersebut mampu menurunkan jumlah aktivitas dari 64 menjadi 54 aktivitas serta mengurangi waktu proses sebesar 360 menit. Selain itu, hasil analisis Value Stream Mapping menunjukkan adanya peningkatan nilai Process Cycle Efficiency (PCE) sebesar 29%, yang mengindikasikan bahwa optimalisasi sistem informasi distribusi memberikan kontribusi signifikan dalam menekan pemborosan sekaligus meningkatkan efisiensi proses distribusi.
Evaluasi Dampak Lingkungan Produksi Tepung Terigu Menggunakan Life Cycle Assessment dan Analytic Network Process Rayhan Fatur Maulana; Farida Pulansari; Isna Nugraha
Jurnal Teknika Vol 18 No 1 (2026): MARET
Publisher : Universitas Islam Lamongan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30736/jt.v18i1.1630

Abstract

Konsumsi energi listrik yang tinggi pada sistem milling industri berkontribusi signifikan terhadap peningkatan intensitas karbon dan rendahnya efisiensi energi pada industri pengolahan pangan. Penelitian ini bertujuan untuk mengevaluasi kinerja energi dan profil emisi karbon sistem produksi tepung terigu melalui integrasi metode Life Cycle Assessment (LCA) dan Analytic Network Process (ANP) dengan batas sistem cradle-to-gate yang mencakup proses cleaning, dampening, conditioning, milling, packaging, dan distribusi. Hasil LCA menunjukkan bahwa proses milling merupakan hotspot utama dengan kontribusi sekitar 70–90% dari total dampak sistem dan nilai single score sebesar ±2,41E3 Pt dari total ±2,5E3 Pt. Kategori perubahan iklim (±2–3 Pt) dipengaruhi dominan oleh konsumsi energi listrik. Berdasarkan nilai Specific Energy Consumption (SEC) sebesar 60 kWh/ton dan faktor emisi grid nasional sebesar 0,749 kgCO₂/kWh, diperoleh intensitas karbon proses milling sebesar 44,94 kgCO₂/ton produk. Tahap distribusi memberikan kontribusi tambahan sebesar ±78,3 Pt akibat penggunaan bahan bakar diesel. Hasil ANP menunjukkan bahwa kriteria Technical Energy Performance memiliki bobot tertinggi (0,39120), diikuti Cost Impact (0,34732) dan Operational Feasibility (0,26148), dengan strategi prioritas utama berupa optimasi konsumsi energi listrik pada proses milling (0,10921). Integrasi LCA–ANP menghasilkan kerangka manajemen energi industri yang terstruktur melalui peningkatan efisiensi sistem motor listrik dan reduksi intensitas karbon pada operasi milling berdaya tinggi.
Co-Authors Adinda Laksmi Pratiwi Adistara, Asya Fadhilah Aditya Yuda Pradana Aditya Yudha Pradana Aflah, Rifka Mauliana Ahmad Bayu Laksono Aji Setiawan Aji Setiawan Akbar Ketinggi Nugraha Akbar Ketinggi Nugraha Akmal Suryadi Alfi Hidayati Amelia Ramadhani Ardysti Apridio Faiz An Nabil Ardi Puspa Kartika Ariyanti, Fredika Aura Kusuma Armadani, Aditya Cahya Aryaduta, Galang Arzety, Zahra Auliya Rachmah, Salsabila Bagaskara, Tegar Winoto Bakhtiar Nur Ikhsan Bakhtiar Nur Ikhsan Bilqis, Delita Dany Hadi Dwi Purnama Dany Hadi Dwi Purnama Devanda, Ryan Rafli Dewi Cahyani Puspitasari Dhimas Putra Setyawan Dhimas Putra Setyawan Didik Samanhudi Dinda Syafa Rachmanur Firdaus Dwi Sukma Donorianto Dwi Sukma Donorianto, Dwi Sukma Dwi Sukma Donoriyanto Dwi Sukma Donoriyanto Dwi Sukma Donoriyanto, Dwi Sukma Donoriyanto Dzikri Rivaldi Endang Pudji Widjajati Erlangga, Veto Andhika Euis Nurul Hidayah Fahruddin, Khabib Fatkur Huda Fauz Amiroh Sabriani Lutfi Fauz Amiroh Sabriani Lutfi Fauzan Aufa Mahsa Arifin Favian Jihan Prastian Fergisya, R. A. Luthfi Asia Fitroni, Mochammad Rafqy Al Francisca Ocsylia Gilang Ramadhan Gutawa, Ayyub Ihza Hafif Bakhtiar A Handoyo Handoyo Handy Natan Permana Haqi, Muhamad Mukhtarul Hardiyanti, Ari Vera Harendsa, Naia Putri Hasan, Iqbal Abdurrahman Hayati, Kinanti Resmi Helmi Syaiful Haq Helmi Syaiful Haq Hidayah, Shesfi Nur I Komang Kusuma Putra Imanda Rahmasari Imanda Rahmasari Inrianto, Priyatna Septedi Iriani Iriani Iriani Iriani Isna Nugraha Isna Nugraha J.E. Sutanto Jafni Fara Zahirah JE Sutanto Kartika, Ardi Puspa Kurniasari, Fadillah Kusuma, Yahya Lailiyah, Wardatul Lestari, Aulia Dita Ananda Liddin, Jundana Shidqiyah M., Triyono Dwi Retno Masdani Irfan Prakoso Karmawan Masdani Irfan Prakoso Karmawan Maulidyah Rahmah Maulidyah Rahmah Michael A. Irawan Miskiyah, Aliffatul Muhammad Agus Ainur Rosyid Muhammad Firdaus Kamal Mu’tasim Billah Nadhif A Ningtiyas, Ristina Kusuma Nisa Masruroh Nisa Masruroh Nugraha, Isna Nur Rahmawati Nur Rahmawati NUR RAHMAWATI Oktaviya, Ananta Permithasari, Nila Febriana Primadhiya, Fairuzzayyan Priyadarshini, Rossyda Putri, Frydella Krisna Putri, Nadya Permata Qisthosin, Rikza Rahmadsyah, Mohamad Faris Ramadani, Deo Globy Ramadhanti, Viola Indira Rausan Fikri Arman Rayhan Fatur Maulana Remba, Angga Rizki Dolla Restu Riski Arifian Rivaldi, Dzikri Rizky Anggraini, Della Afi Rony Oktavianto Sanjaya, Yahya Cakra Satrio Pinandito Tunggal Talangkas Shesfi Nur Hidayah sholeha, fitriatus Sinta Dewi Sinta Dewi Sinta Dewi SRIE MULJANI Sukirmayadi Sukirmayadi Sulaiman, Yoga Aulia Sumiati Sumiati Sumiati Sunardi Sunardi Susanto, Indhira Prameswari Susilowati Syafitri, Annisa Maudi Thalia Naptalena Thalia Naptalena Viola Indira Ramadhanti Wahyu, Imas Prisma Widya Amelia Krisnanda Widya Amelia Krisnanda Winursito, Yekti Condro Wulansari, Ni Luh Made Pretty Yanuar Yogha Pradana Yulia Sari, Alma Dwi Yustina Ngatilah Zahira, Nabila Fairuza Zidane, Muhammad Azzam