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Rancang Bangun Smoke Machine Untuk Visulisasi Aliran Udara Pada Wind Tunnel Sahid, Restu; Setiawan, M. Yasep; Putra, Dwi Sudarno; Saputra, Hendra Dani
AEEJ : Journal of Automotive Engineering and Vocational Education Vol 5 No 1 (2024): AEEJ : Journal of Automotive Engineering and Vocational Education
Publisher : Universitas Negeri Padang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24036/aeej.v5i1.244

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This study explores the construction of a smoke machine for visualizing air movement in a wind tunnel. The device produces synthetic smoke using a flat nickel wire heating mechanism to heat liquid glycerin. During the test, three coils were selected to produces the smoke namely flat nickel wire, each with a resistance of 3.5 Ω. A power supply adapter with a 220V DC input and 24V 10A output powers the device. Glycerin liquid is used as the heating medium due to its safety and compatibility with the machine and wind tunnel equipment. The equipment heats 200 ml of glycerin, evaporating it in about 2-3 minutes to produce sufficient smoke. According to research, the device can operate for 4 minutes, allowing the observation of air movements in the wind tunnel using a slow-motion camera. Penelitian ini membahas tentang proses pembuatan alat smoke machine pada wind tunnel sebagai visualisasi aliran udara. Alat ini digunakan sebagai alat penghasil asap buatan (smoke). Peneliti merancang alat menggunakan alat pemanas tipe kawat nikel pipih dengan memanaskan cairan glycerin. Dari percobaan yang telah dilakukan peneliti memutuskan menggunakan 3 buah lilitan kawat nikel pipih dengan tahanan 3,5 Ω. Untuk arus supply menggunakan adaptor power supply dengan input 220V DC output 24V 10A dan menggunakan cairan glycerin yang akan dipanaskan, dikarenakan cairan ini aman untuk digunakan dan tidak menyebabkan kerusakan pada alat smoke machine maupun wind tunnel. Prinsip kerja alat ini yaitu memanaskan cairan glycerin sebanyak 200 ml sehingga menguap yang membutuhkan waktu sekitar 2-4 untuk menghasilkan asap yang baik dan bagus. Dari hasil penelitian alat ini dapat digunakan selama 4 menit menggunakan kamera slow motion di wind tunnel dalam proses visualisasi aliran udara.
Design of IoT-based Vehicle Cabin Temperature and Humidity Data Acquisition System Ridwan, Muhammad; Purwanto, Wawan; Saputra, Hendra Dani; Setiawan, M. Yasep; Abratiguin, Joel O.
AEEJ : Journal of Automotive Engineering and Vocational Education Vol 6 No 1 (2025): Vol 6 No 1 (2025) : AEEJ : Journal of Automotive Engineering and Vocational Educa
Publisher : Universitas Negeri Padang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24036/aeej.v6i1.270

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The rising temperature of vehicles in parking lots under the sun is a major cause of poisoning caused by harmful gases in the blood, and the most toxic gas is ammonia (NH3). Exposure to high concentrations of ammonia gas can cause lung damage and death. This research aims to design and build an Internet of Things (IoT)-based vehicle temperature monitoring system using the DHT11 sensor. The DHT11 sensor is able to detect temperature and humidity in real-time with a sufficient level of accuracy, one of the main objectives in the acquisition of temperature data in the vehicle cabin is to improve passenger comfort. Temperatures that are too high or too low can reduce ride comfort. One of the main objectives in the acquisition of temperature data in the vehicle cabin is to improve passenger comfort. Temperatures that are too high or too low can reduce ride comfort. By monitoring and controlling the temperature in the cabin in real-time, the cooling (air conditioning) and heating systems can function more efficiently to maintain the optimal temperature.
Occupational Health and Safety Analysis Using the HIRARC Method at Mitsubishi DIPO Bukittinggi Handika, Rival; Milana, Milana; Hidayat, Nuzul; Setiawan, M. Yasep; Patrisina, Reinny
AEEJ : Journal of Automotive Engineering and Vocational Education Vol 6 No 1 (2025): Vol 6 No 1 (2025) : AEEJ : Journal of Automotive Engineering and Vocational Educa
Publisher : Universitas Negeri Padang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24036/aeej.v6i1.271

Abstract

Occupational safety is a critical concern in automotive workshop environments due to the high-risk nature of tasks such as engine repair, welding, and electrical diagnostics. This study investigates automotive workshop risks at the Mitsubishi DIPO Workshop in Bukittinggi by identifying hazards, assessing risk levels, and formulating workplace accident prevention strategies. The HIRARC (Hazard Identification, Risk Assessment, and Risk Control) method was applied to evaluate 28 potential hazards, two of which were classified as extreme risks. Further analysis of these risks was conducted using the Fishbone Diagram to identify root causes across six contributing factors: human, machine, material, method, environment, and management. Based on these findings, targeted risk control measures were developed following the hierarchy of control, including engineering interventions, administrative policies, and personal protective equipment. This research demonstrates how integrated methods such as HIRARC and Fishbone Diagram can support comprehensive occupational safety planning and risk mitigation in automotive workshops.
Bending Strength Analysis of Composite Materials with Coconut Fiber Reinforcement Using Manual Hand Lay-Up Method asrul, asrullah; Setiawan, M. Yasep; Maksum, Hasan; Hidayat, Nuzul; Susanto, Edy; Nasution, Ichsan
AEEJ : Journal of Automotive Engineering and Vocational Education Vol 6 No 1 (2025): Vol 6 No 1 (2025) : AEEJ : Journal of Automotive Engineering and Vocational Educa
Publisher : Universitas Negeri Padang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24036/aeej.v6i1.288

Abstract

This study investigates the mechanical performance of coconut coir fiber-reinforced composites with volume fractions of 30% and 40%, fabricated using the Manual Hand Lay-Up method. Specimens were tested under three-point bending following ASTM D790-03 to evaluate flexural strength. Results show that composites with a 30% fiber volume exhibit superior bending strength and stiffness compared to those with 40%, indicating a more optimal fiber–matrix ratio. The reduction in performance at higher fiber content is attributed to uneven resin distribution and inadequate fiber impregnation. These findings highlight the potential of coconut coir as a sustainable reinforcement material and emphasize the importance of optimizing fiber volume and manufacturing methods. The study recommends the use of alternative fabrication techniques, such as vacuum infusion, to improve resin homogeneity and mechanical reliability, particularly for structural and lightweight composite applications.
Development of Throttle Position Sensor Practical Trainer Pahlevi, Reza Trio; Putra, Dwi Sudarno; Purwanto, Wawan; Setiawan, M Yasep
MOTIVECTION : Journal of Mechanical, Electrical and Industrial Engineering Vol 6 No 1 (2024): Motivection : Journal of Mechanical, Electrical and Industrial Engineering
Publisher : Indonesian Mechanical Electrical and Industrial Research Society (IMEIRS)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.46574/motivection.v6i1.313

Abstract

The Throttle Position Sensor (TPS) is one of several sensors involved in electronic control technology in vehicle engines. This sensor is used to determine the throttle opening angle position. For automotive students, understanding how the TPS works is essential. Thus far, in learning about position angle sensors, the component used as a basis is a variable resistor/potentiometer. This component has limitations in terms of accuracy both in stimulus and sensor output. This research aims to develop a practical demonstration of a position angle sensor. The method used in this research is Research and Development (R&D). The research successfully created a demonstration of a position angle sensor with a range of rotation angles from 0° to 300°, with an accuracy of 98%. Throttle Position Sensor (TPS) merupakan satu dari beberapa sensor yang terlibat dalam teknologi pengontrolan elektronik pada mesin kendaraan. Sensor ini digunakan untuk mengetahui posisi sudut bukaan throttle. Bagi peserta didik bidang otomotif pemahaman pada cara kerja TPS menjadi salah satu hal penting. Selama ini dalam pembelajaran sensor posisi sudut komponen yang dijadikan dasar adalah variable resistor / potensiometer. Komponen ini memiliki kekurangan dalam hal akurasi baik pada sisi stimulus maupun output sensor. Penelitian ini bertujuan untuk mengembangkan sebuah peraga praktikum sensor posisi sudut. Metode yang digunakan dalam penelitian ini adalah Research and Development (R&D). Penelitian berhasil mewujudkan peraga sensor posisi dengan range sudut putar 0° hinga 300°. Dengan akurasi sebesar 98%.
Implementation of Conventional Motorcycle Conversion into Electric Motorcycle Using BLDC Motor and LiFePO4 Battery Ramadhan, Miftahuddin; Putra, Dwi Sudarno; Purwanto, Wawan; Setiawan, M. Yasep; Muslikhin, Muslikhin
MOTIVECTION : Journal of Mechanical, Electrical and Industrial Engineering Vol 6 No 3 (2024): Motivection : Journal of Mechanical, Electrical and Industrial Engineering
Publisher : Indonesian Mechanical Electrical and Industrial Research Society (IMEIRS)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.46574/motivection.v6i3.339

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The high level of air pollution is partly triggered by emissions from fossil-fuel-powered vehicles. Therefore, the presence of environmentally friendly vehicles is greatly needed. On the other hand, the availability of conventional vehicles cannot be immediately eliminated. One alternative is to convert conventional vehicles into electric vehicles. This study aims to assess and implement the process of converting conventional motorcycles into electric motorcycles as a more environmentally friendly transportation solution. The main components used are several parts from conventional motorcycles, a BLDC electric motor as the main drive, an electronic control unit, and a LiFePO4 battery as the energy source. The study was conducted using the R&D method. The result of the study is the creation of a converted electric motorcycle with a 3KW BLDC hub motor and a 48V 15 Ah LiFePO4 battery, with an average range of 30 km per full battery charge and a maximum speed of 56.7 km/h. Tingginya polusi udara salah satunya dipicu oleh emisi gas buang kendaraan berbahan bakar fosil. Oleh karenanya kehadiran akan kendaraan yang ramah lingkungan sangat dibutuhkan. Di lain sisi, ketersediaan kendaraan konvensional tidak bisa langsung dihilangkan. Salasatu alternatifnya adalah melakukan konversi dari kendaraan konvensional menjadi kendaraan listrik. Penelitian ini bertujuan untuk mengkaji dan mengimplementasikan proses konversi sepeda motor konvensional menjadi sepeda motor listrik sebagai solusi transportasi yang lebih ramah lingkungan. Komponen utama yang digunakan adalah beberapa part dari sepeda motor konvensional, motor listrik BLDC sebagai penggerak utama, unit pengendali elektronik dan baterai jenis LiFePO4 sebagai sumber energi. Penelitian dilakukan dengan metode R & D. Hasil penelitian berupa terwujudnya sebuah sepeda motor listrik konversi dengan motor hub BLDC 3KW dan baterai Lifepo4 48V 15 Ah, dengan kemampuan jarak tempuh rata-rata 30 Km sekali pengisian full baterai dan kecepatan maksimum 56,7 Km/Jam.
Upskilling automotive engineering teacher competence: Learning innovation through QR Codes Milana, Milana; Setiawan, M. Yasep; Ranuharja, Fadhli; Hidayat, Nuzul; Purwanto, Wawan
Community Empowerment Vol 10 No 4 (2025)
Publisher : Universitas Muhammadiyah Magelang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31603/ce.12573

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This community service activity aims to enhance the quality and accessibility of learning materials in automotive engineering through digitalizing teaching materials based on Quick Response (QR) codes. The training covered introducing digitalization concepts, QR code creation, and their implementation in teaching materials through lectures, demonstrations, practice, and evaluation. The results of this activity indicate an increased understanding among participants regarding digital technology and its benefits in the learning process. Teacher's competence in developing technology-based teaching modules, including integrating QR codes and the potential of TTS AI-based videos, has significantly improved. The teachers demonstrated high enthusiasm for implementing the learned materials.
Coupled Thermo-Structural Simulation of Al2618, Al4032, and Al6061 Pistons in a Single-Cylinder Diesel Engine Baharudin, Agus; Purwanto, Wawan; Setiawan, M. Yasep; Putra, Dwi Sudarno; Arif, Ahmad; Hermanto, Jheri
MOTIVECTION : Journal of Mechanical, Electrical and Industrial Engineering Vol 7 No 2 (2025): Motivection : Journal of Mechanical, Electrical and Industrial Engineering
Publisher : Indonesian Mechanical Electrical and Industrial Research Society (IMEIRS)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.46574/motivection.v7i2.471

Abstract

This study presents a thermo-structural finite element analysis of a single-cylinder diesel piston using ANSYS, comparing three aluminum alloys: Al2618-T61, Al4032-T6, and Al6061-T6. A coupled simulation approach was applied, where steady-state thermal results were imported into static structural analysis. Realistic boundary conditions, including applied combustion pressure, symmetry constraints, and cylindrical pin supports, were implemented based on Yanmar TF55 engine geometry. Results indicate that Al6061-T6 experienced the highest deformation and stress, nearing its yield limit at elevated temperatures. In contrast, Al2618-T61 and Al4032-T6 maintained structural integrity, with lower stress and elastic deformation within safe limits. Al4032 demonstrated superior dimensional stability, while Al2618 exhibited better strength under thermal load. These findings validate the importance of coupled thermal-structural analysis and material selection in piston design. The proposed framework offers reliable guidance for developing more durable, thermally resilient pistons for modern diesel engines.
A Scientific Investigation into the Impact of CVT Roller Weight on Fuel Efficiency and Engine Performance in Motorcycles Setiawan, M. Yasep; Hidayat, Nuzul; Purwanto, Wawan; Putra, Dwi Sudarno; Arif, Ahmad; Fernandez, Donny; Susanto, Edy; Baharudin, Agus
MOTIVECTION : Journal of Mechanical, Electrical and Industrial Engineering Vol 7 No 2 (2025): Motivection : Journal of Mechanical, Electrical and Industrial Engineering
Publisher : Indonesian Mechanical Electrical and Industrial Research Society (IMEIRS)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.46574/motivection.v7i2.343

Abstract

This research investigates the impact of Continuously Variable Transmission (CVT) roller weight on fuel consumption and engine performance in motorcycles. The study involved experimental testing of motorcycles fitted with rollers of varying weights (9 grams and 12 grams) to evaluate their effects on fuel consumption, and overall engine performance. This study concludes that the choice of CVT roller weight significantly affects both fuel consumption and engine performance, with potential implications for optimizing motorcycle efficiency based on user preferences and riding conditions. This study found that the 9-gram roller produced greater torque and power (7.85 Nm at 3,500 RPM, 8.45 hp at 6,500 RPM) than the 12-gram roller, but its fuel consumption was higher at low RPM (SFC 0.07 kg/hp.h at 1,500 RPM).
Pelatihan Perawatan Berkala Pada Sepaeda Motor Bagi Pemuda Putus Sekolah dI Karang Taruna Kota Padang Hidayat, Nuzul; Setiawan, M Yasep
Suluah Bendang: Jurnal Ilmiah Pengabdian Kepada Masyarakat Vol 21, No 3 (2021): Suluah Bendang: Jurnal Ilmiah Pengabdian Kepada Masyarakat
Publisher : Universitas Negeri Padang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24036/sb.01660

Abstract

Karang   Taruna   (KT)   adalah   organisasi   sosial   wadah   pengembangan generasimuda  yang  tumbuh  dan  berkembang  atas  dasar  kesadaran  dan  tanggung jawab sosial dari, oleh, dan untuk masyarakat  yang   berorientasi   pada   peningkatan kesejahteraan sosial. Berdasarkan dengan surat Pengurus Karang Taruna Kota Padang Nomor: 010/KT.PDG. II/ 2021 tentang Permohonan Bantuan Program Pemberdayaan Pemuda di Kota Padang melalui LP2M UNP maka dalam hal ini Tim PKM UNP melihat peluang dapat membantu Karang Taruna sebagai mitra yaitu dalam pengembangan soft skill dan hard skill yang memiliki nilai ekonomi dan nilai peningkatan kemampuan personal dari pemuda-pemudi yaitu pelatihan service kendaraan bermotor. Kegiatan ini bisa menjadi salah satu solusi dari permasalahan yang dihadapi oleh Karang Taruna kota Padang. Jika para pemuda dilatih soft skill dan hard skill dalam service kendaraan bermotor maka para pemuda-pemudi akan mandiri dan dapat dilanjutkan ketaraf wirausaha. Dalam kegiatan ini yang akan difokuskan adalah pada service kendaran  bermotor jenis sepeda motor, peserta adalah para pemuda-pemudi yang telah dipilih oleh Karang Taruna. Para peserta akan di beri pelatihan secara teori dan praktek dengan presentase 30% teori dan 70% praktek. Setelah kegiatan terlihat ada peningkatan kemampuan dari para peserta dari pemahaman tentang sepeda motor.
Co-Authors Abratiguin, Joel O. Ade, Frihapma Semita Afriliardi, Rio Agus Baharudin Ahmad Arif Ahmad Arif Aina Fadilla Al Munawir Alamsah Alfiza Candra Ananda Jaka Kelana Andhita Nurul Khasanah Andre Kurniawan Andrizal Andrizal Andrizal Ari Aryadi Asmar Yulastri asrul, asrullah Baehaqi Baharudin, Agus Bahrul Amin Balmero Fiskal Budi Syahri Budi Utomo Wisesa Bulkia Rahim Dandi Bakti Dani Saputra, Hendra Dedi Setiawan Dedy Irfan Diswanto Diswanto Donny Fernandez Dori Yuvenda Dori Yuvenda Dwi Sudarno Putra edy susanto Ernawati Ernawati Ernawati Ernawati Erzeddin Alwi Fadhli Ranuharja Farah Aulia, Farah Faris Afif Fauzil, Achmat Fauzil Ganefri . Gustia Ramadhani Handika, Rival Handini Novita Sari Hasan Maksum Hasanah, Afifah Nur Hendra Dani Saputra Herlando Herman Safar Ichsan Nasution Irma Yulia Basri Irvan Rizky Arya Ismi, Riwayatul Jalil, Muhammad Jheri Hermanto Juli Sardi Kelana, Ananda Jaka Kevin Lisson Putra kustanrika, irma wirantina M Nasir M Nasir M. Sadly Firmansyah Maidi Saputra Martias Martias Martias Martias Martias Martias Masykur Masykur Masykur, Masykur Maulana Ilyas, Taufiq Maulana, Fauzan Milana Milana Miswardi Muhammad Farid Reza Frinison Muhammad Giatman Muhammad Mukhbit Nurdin Muhammad Ridwan Muliady, Rabby Muslikhin Muslim Muslim Muzakir Nasution, Ichsan Nizwardi Jalinus Nuzul Hidayat, Nuzul Oktaviani, Ranti Osvaldo Adven Kurniawan Pahlevi, Reza Trio Patrisina, Reinny Pratama Saputra, Agung Pribadyo, Pribadyo Purwanto, Wawan Rahmat Hidayat Ramadhan, Miftahuddin Ramadhani, Gustia Refdinal, Refdinal reinny patrisina Remon Lapisa Restu Sahid Ridho Wahyudi Rifdarmon Rifdarmon, Rifdarmon Rival Handika Riwayatul Ismi Rizal Kurniawan Rozi Sastra Purna Sahid, Restu Saputra, Riko Siswahyudianto Sugiarto, Toto Sulharman Sulharman Suliono Suliono Taufiq, Ilham Toto Sugiarto Utami, Rahayu Hardianti WAGINO Wagino Wahyu Afrizal Wakhinuddin Wakhinuddin S Wanda Afnison Welman Saputra Y, Fadhil Yanda Septian Putra Yanto, Doni Tri Putra Yoga Guntur Sampurno Yuke Permata Lisna Zames, Fajri Pratama