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Rancang Bangun Simulator Engine Cutting dan Pelatihan Teknologi Sepeda Motor Programmed Fuel Injection Dalam Upaya Meningkatkan Kompetensi Siswa Arif, Ahmad; Milana, Milana; Sugiarto, Toto; Martias, Martias; Purwanto, Wawan; Hidayat, Nuzul; Setiawan, M. Yasep
Suluah Bendang: Jurnal Ilmiah Pengabdian Kepada Masyarakat Vol 25, No 1 (2025): Suluah Bendang: Jurnal Ilmiah Pengabdian kepada Masyarakat
Publisher : Universitas Negeri Padang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24036/sb.03500

Abstract

Untuk menjadi tenaga kerja siap pakai dan terampil, lulusan SMK dituntut memiliki kompetensi yang memadai. Data BPS Agustus 2021 menyatakan bahwa 11,38% jumlah pengangguran berasal dari lulusan SMK. Kenyataan ini membuktikan bahwa kompetensi lulusan SMK belum sesuai dengan harapan dunia kerja. Masalah ini timbul karena belum terciptanya keselarasan kompetensi lulusan SMK dengan kebutuhan dunia kerja. Keselarasan ini dipengaruhi oleh sumber daya, sarana dan prasarana sekolah. Jurusan TBSM SMKN 1 Sungai Aur Kabupaten Pasaman Barat Provinsi Sumatera Barat merupakan jurusan yang baru berdiri sehingga sarana dan prasarana yang dimiliki juga masih sedikit. Hasil observasi menemukan bahwa jurusan ini belum memiliki media pembelajaran simulator engine cutting sepeda motor programmed fuel injection, sehingga menyebabkan rendahnya kompetensi siswa. Salah satu kompetensi yang harus dikuasai siswa jurusan TBSM dan sesuai dengan tuntutan dunia kerja saat ini adalah teknologi sepeda motor programmed fuel injection. Upaya yang dilakukan melalui kegiatan pengabdian kepada masyarakat untuk meningkatkan kompetensi siswa jurusan TBSM adalah rancang bangun simulator engine cutting dan pelatihan teknologi programmed fuel injection sepeda motor. Hasil evaluasi awal dan akhir kegiatan menunjukkan bahwa terdapat peningkatan kompetensi siswa TBSM SMKN 1 Sungai Aur tentang teknologi programmed fuel injection sepeda motor sebesar 60,71%.
Identifikasi Temperatur Kendaraan Berdasarkan Dimensi Kendaraan Selama Kendaraan Parkir Ramadhani, Gustia; Purwanto, Wawan; Saputra, Hendra Dani; Setiawan, M. Yasep
AEEJ : Journal of Automotive Engineering and Vocational Education Vol 5 No 1 (2024): AEEJ : Journal of Automotive Engineering and Vocational Education
Publisher : Universitas Negeri Padang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24036/aeej.v5i1.231

Abstract

Increased vehicle temperature during parking in the sun inconveniences the driver, passengers and can damage the interior of the vehicle, including the dashboard, seats and control panel. This study was conducted to test the temperature of the vehicle during parking in the sun. This study was to compare the test results on both treatments, namely avanza type G temperature 1.3 in 2010 and innova type G 2.0 in 2010. The data collection technique in this study was using thermocouple measuring instruments and data loggers. The results of this study indicate that the highest temperature increase obtained in the test was on the Avanza vehicle, and for the points with the highest temperature in the cabin, namely on sensor 1 and sensor 2. Peningkatan temperatur kendaraan selama parkir dibawah sinar matahari mengakibatkan ketidaknyamanan pengemudi, penumpang dan dapat merusak interior kendaraan, termasuk dashboard, kursi dan panel kendali. Pada penelitian ini dilakukan pengujian temperatur kendaraan selama parkir dibawah sinar matahari. Penelitian ini untuk membandingkan hasil pengujian pada kedua objek penelitian yaitu temperatur avanza tipe G 1.3 tahun 2010 dan innova tipe G 2.0 tahun 2010. Teknik pengumpulan data pada penelitian ini yaitu menggunakan alat ukur data logger yang dipasang pada empat titik dalam kabin kendaraan. Hasil penelitian ini menunjukkan bahwa kenaikan temperatur tertinggi yang didapatkan dalam pengujian yaitu pada kendaraan avanza, dan untuk titik dengan temperatur tertinggi didalam kabin yaitu pada sensor 1 dan sensor 2.
Rancang Bangun Smoke Machine Untuk Visulisasi Aliran Udara Pada Wind Tunnel Sahid, Restu; Setiawan, M. Yasep; Putra, Dwi Sudarno; Saputra, Hendra Dani
AEEJ : Journal of Automotive Engineering and Vocational Education Vol 5 No 1 (2024): AEEJ : Journal of Automotive Engineering and Vocational Education
Publisher : Universitas Negeri Padang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24036/aeej.v5i1.244

Abstract

This study explores the construction of a smoke machine for visualizing air movement in a wind tunnel. The device produces synthetic smoke using a flat nickel wire heating mechanism to heat liquid glycerin. During the test, three coils were selected to produces the smoke namely flat nickel wire, each with a resistance of 3.5 Ω. A power supply adapter with a 220V DC input and 24V 10A output powers the device. Glycerin liquid is used as the heating medium due to its safety and compatibility with the machine and wind tunnel equipment. The equipment heats 200 ml of glycerin, evaporating it in about 2-3 minutes to produce sufficient smoke. According to research, the device can operate for 4 minutes, allowing the observation of air movements in the wind tunnel using a slow-motion camera. Penelitian ini membahas tentang proses pembuatan alat smoke machine pada wind tunnel sebagai visualisasi aliran udara. Alat ini digunakan sebagai alat penghasil asap buatan (smoke). Peneliti merancang alat menggunakan alat pemanas tipe kawat nikel pipih dengan memanaskan cairan glycerin. Dari percobaan yang telah dilakukan peneliti memutuskan menggunakan 3 buah lilitan kawat nikel pipih dengan tahanan 3,5 Ω. Untuk arus supply menggunakan adaptor power supply dengan input 220V DC output 24V 10A dan menggunakan cairan glycerin yang akan dipanaskan, dikarenakan cairan ini aman untuk digunakan dan tidak menyebabkan kerusakan pada alat smoke machine maupun wind tunnel. Prinsip kerja alat ini yaitu memanaskan cairan glycerin sebanyak 200 ml sehingga menguap yang membutuhkan waktu sekitar 2-4 untuk menghasilkan asap yang baik dan bagus. Dari hasil penelitian alat ini dapat digunakan selama 4 menit menggunakan kamera slow motion di wind tunnel dalam proses visualisasi aliran udara.
Design of IoT-based Vehicle Cabin Temperature and Humidity Data Acquisition System Ridwan, Muhammad; Purwanto, Wawan; Saputra, Hendra Dani; Setiawan, M. Yasep; Abratiguin, Joel O.
AEEJ : Journal of Automotive Engineering and Vocational Education Vol 6 No 1 (2025): Vol 6 No 1 (2025) : AEEJ : Journal of Automotive Engineering and Vocational Educa
Publisher : Universitas Negeri Padang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24036/aeej.v6i1.270

Abstract

The rising temperature of vehicles in parking lots under the sun is a major cause of poisoning caused by harmful gases in the blood, and the most toxic gas is ammonia (NH3). Exposure to high concentrations of ammonia gas can cause lung damage and death. This research aims to design and build an Internet of Things (IoT)-based vehicle temperature monitoring system using the DHT11 sensor. The DHT11 sensor is able to detect temperature and humidity in real-time with a sufficient level of accuracy, one of the main objectives in the acquisition of temperature data in the vehicle cabin is to improve passenger comfort. Temperatures that are too high or too low can reduce ride comfort. One of the main objectives in the acquisition of temperature data in the vehicle cabin is to improve passenger comfort. Temperatures that are too high or too low can reduce ride comfort. By monitoring and controlling the temperature in the cabin in real-time, the cooling (air conditioning) and heating systems can function more efficiently to maintain the optimal temperature.
Occupational Health and Safety Analysis Using the HIRARC Method at Mitsubishi DIPO Bukittinggi Handika, Rival; Milana, Milana; Hidayat, Nuzul; Setiawan, M. Yasep; Patrisina, Reinny
AEEJ : Journal of Automotive Engineering and Vocational Education Vol 6 No 1 (2025): Vol 6 No 1 (2025) : AEEJ : Journal of Automotive Engineering and Vocational Educa
Publisher : Universitas Negeri Padang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24036/aeej.v6i1.271

Abstract

Occupational safety is a critical concern in automotive workshop environments due to the high-risk nature of tasks such as engine repair, welding, and electrical diagnostics. This study investigates automotive workshop risks at the Mitsubishi DIPO Workshop in Bukittinggi by identifying hazards, assessing risk levels, and formulating workplace accident prevention strategies. The HIRARC (Hazard Identification, Risk Assessment, and Risk Control) method was applied to evaluate 28 potential hazards, two of which were classified as extreme risks. Further analysis of these risks was conducted using the Fishbone Diagram to identify root causes across six contributing factors: human, machine, material, method, environment, and management. Based on these findings, targeted risk control measures were developed following the hierarchy of control, including engineering interventions, administrative policies, and personal protective equipment. This research demonstrates how integrated methods such as HIRARC and Fishbone Diagram can support comprehensive occupational safety planning and risk mitigation in automotive workshops.
Bending Strength Analysis of Composite Materials with Coconut Fiber Reinforcement Using Manual Hand Lay-Up Method asrul, asrullah; Setiawan, M. Yasep; Maksum, Hasan; Hidayat, Nuzul; Susanto, Edy; Nasution, Ichsan
AEEJ : Journal of Automotive Engineering and Vocational Education Vol 6 No 1 (2025): Vol 6 No 1 (2025) : AEEJ : Journal of Automotive Engineering and Vocational Educa
Publisher : Universitas Negeri Padang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24036/aeej.v6i1.288

Abstract

This study investigates the mechanical performance of coconut coir fiber-reinforced composites with volume fractions of 30% and 40%, fabricated using the Manual Hand Lay-Up method. Specimens were tested under three-point bending following ASTM D790-03 to evaluate flexural strength. Results show that composites with a 30% fiber volume exhibit superior bending strength and stiffness compared to those with 40%, indicating a more optimal fiber–matrix ratio. The reduction in performance at higher fiber content is attributed to uneven resin distribution and inadequate fiber impregnation. These findings highlight the potential of coconut coir as a sustainable reinforcement material and emphasize the importance of optimizing fiber volume and manufacturing methods. The study recommends the use of alternative fabrication techniques, such as vacuum infusion, to improve resin homogeneity and mechanical reliability, particularly for structural and lightweight composite applications.
Development of Throttle Position Sensor Practical Trainer Pahlevi, Reza Trio; Putra, Dwi Sudarno; Purwanto, Wawan; Setiawan, M Yasep
MOTIVECTION : Journal of Mechanical, Electrical and Industrial Engineering Vol 6 No 1 (2024): Motivection : Journal of Mechanical, Electrical and Industrial Engineering
Publisher : Indonesian Mechanical Electrical and Industrial Research Society (IMEIRS)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.46574/motivection.v6i1.313

Abstract

The Throttle Position Sensor (TPS) is one of several sensors involved in electronic control technology in vehicle engines. This sensor is used to determine the throttle opening angle position. For automotive students, understanding how the TPS works is essential. Thus far, in learning about position angle sensors, the component used as a basis is a variable resistor/potentiometer. This component has limitations in terms of accuracy both in stimulus and sensor output. This research aims to develop a practical demonstration of a position angle sensor. The method used in this research is Research and Development (R&D). The research successfully created a demonstration of a position angle sensor with a range of rotation angles from 0° to 300°, with an accuracy of 98%. Throttle Position Sensor (TPS) merupakan satu dari beberapa sensor yang terlibat dalam teknologi pengontrolan elektronik pada mesin kendaraan. Sensor ini digunakan untuk mengetahui posisi sudut bukaan throttle. Bagi peserta didik bidang otomotif pemahaman pada cara kerja TPS menjadi salah satu hal penting. Selama ini dalam pembelajaran sensor posisi sudut komponen yang dijadikan dasar adalah variable resistor / potensiometer. Komponen ini memiliki kekurangan dalam hal akurasi baik pada sisi stimulus maupun output sensor. Penelitian ini bertujuan untuk mengembangkan sebuah peraga praktikum sensor posisi sudut. Metode yang digunakan dalam penelitian ini adalah Research and Development (R&D). Penelitian berhasil mewujudkan peraga sensor posisi dengan range sudut putar 0° hinga 300°. Dengan akurasi sebesar 98%.
Implementation of Conventional Motorcycle Conversion into Electric Motorcycle Using BLDC Motor and LiFePO4 Battery Ramadhan, Miftahuddin; Putra, Dwi Sudarno; Purwanto, Wawan; Setiawan, M. Yasep; Muslikhin, Muslikhin
MOTIVECTION : Journal of Mechanical, Electrical and Industrial Engineering Vol 6 No 3 (2024): Motivection : Journal of Mechanical, Electrical and Industrial Engineering
Publisher : Indonesian Mechanical Electrical and Industrial Research Society (IMEIRS)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.46574/motivection.v6i3.339

Abstract

The high level of air pollution is partly triggered by emissions from fossil-fuel-powered vehicles. Therefore, the presence of environmentally friendly vehicles is greatly needed. On the other hand, the availability of conventional vehicles cannot be immediately eliminated. One alternative is to convert conventional vehicles into electric vehicles. This study aims to assess and implement the process of converting conventional motorcycles into electric motorcycles as a more environmentally friendly transportation solution. The main components used are several parts from conventional motorcycles, a BLDC electric motor as the main drive, an electronic control unit, and a LiFePO4 battery as the energy source. The study was conducted using the R&D method. The result of the study is the creation of a converted electric motorcycle with a 3KW BLDC hub motor and a 48V 15 Ah LiFePO4 battery, with an average range of 30 km per full battery charge and a maximum speed of 56.7 km/h. Tingginya polusi udara salah satunya dipicu oleh emisi gas buang kendaraan berbahan bakar fosil. Oleh karenanya kehadiran akan kendaraan yang ramah lingkungan sangat dibutuhkan. Di lain sisi, ketersediaan kendaraan konvensional tidak bisa langsung dihilangkan. Salasatu alternatifnya adalah melakukan konversi dari kendaraan konvensional menjadi kendaraan listrik. Penelitian ini bertujuan untuk mengkaji dan mengimplementasikan proses konversi sepeda motor konvensional menjadi sepeda motor listrik sebagai solusi transportasi yang lebih ramah lingkungan. Komponen utama yang digunakan adalah beberapa part dari sepeda motor konvensional, motor listrik BLDC sebagai penggerak utama, unit pengendali elektronik dan baterai jenis LiFePO4 sebagai sumber energi. Penelitian dilakukan dengan metode R & D. Hasil penelitian berupa terwujudnya sebuah sepeda motor listrik konversi dengan motor hub BLDC 3KW dan baterai Lifepo4 48V 15 Ah, dengan kemampuan jarak tempuh rata-rata 30 Km sekali pengisian full baterai dan kecepatan maksimum 56,7 Km/Jam.
Upskilling automotive engineering teacher competence: Learning innovation through QR Codes Milana, Milana; Setiawan, M. Yasep; Ranuharja, Fadhli; Hidayat, Nuzul; Purwanto, Wawan
Community Empowerment Vol 10 No 4 (2025)
Publisher : Universitas Muhammadiyah Magelang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31603/ce.12573

Abstract

This community service activity aims to enhance the quality and accessibility of learning materials in automotive engineering through digitalizing teaching materials based on Quick Response (QR) codes. The training covered introducing digitalization concepts, QR code creation, and their implementation in teaching materials through lectures, demonstrations, practice, and evaluation. The results of this activity indicate an increased understanding among participants regarding digital technology and its benefits in the learning process. Teacher's competence in developing technology-based teaching modules, including integrating QR codes and the potential of TTS AI-based videos, has significantly improved. The teachers demonstrated high enthusiasm for implementing the learned materials.
Coupled Thermo-Structural Simulation of Al2618, Al4032, and Al6061 Pistons in a Single-Cylinder Diesel Engine Baharudin, Agus; Purwanto, Wawan; Setiawan, M. Yasep; Putra, Dwi Sudarno; Arif, Ahmad; Hermanto, Jheri
MOTIVECTION : Journal of Mechanical, Electrical and Industrial Engineering Vol 7 No 2 (2025): Motivection : Journal of Mechanical, Electrical and Industrial Engineering
Publisher : Indonesian Mechanical Electrical and Industrial Research Society (IMEIRS)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.46574/motivection.v7i2.471

Abstract

This study presents a thermo-structural finite element analysis of a single-cylinder diesel piston using ANSYS, comparing three aluminum alloys: Al2618-T61, Al4032-T6, and Al6061-T6. A coupled simulation approach was applied, where steady-state thermal results were imported into static structural analysis. Realistic boundary conditions, including applied combustion pressure, symmetry constraints, and cylindrical pin supports, were implemented based on Yanmar TF55 engine geometry. Results indicate that Al6061-T6 experienced the highest deformation and stress, nearing its yield limit at elevated temperatures. In contrast, Al2618-T61 and Al4032-T6 maintained structural integrity, with lower stress and elastic deformation within safe limits. Al4032 demonstrated superior dimensional stability, while Al2618 exhibited better strength under thermal load. These findings validate the importance of coupled thermal-structural analysis and material selection in piston design. The proposed framework offers reliable guidance for developing more durable, thermally resilient pistons for modern diesel engines.
Co-Authors Abratiguin, Joel O. Ade, Frihapma Semita Afriliardi, Rio Ahmad Arif Ahmad Arif Al Munawir Alamsah Alfiza Candra Andhita Nurul Khasanah Andre Kurniawan Andrizal Andrizal Andrizal Ari Aryadi Asmar Yulastri asrul, asrullah Baharudin, Agus Bahrul Amin Budi Syahri Budi Utomo Wisesa Bulkia Rahim Dandi Bakti Dani Saputra, Hendra Dedi Setiawan Dedy Irfan Donny Fernandez Dori Yuvenda Dwi Sudarno Putra edy susanto Ernawati Ernawati Erzeddin Alwi Fadhli Ranuharja Farah Aulia, Farah Faris Afif Fauzil, Achmat Fauzil Ganefri . Handika, Rival Handini Novita Sari Harmanto, Dani Hasan Maksum Hasanah, Afifah Nur Hendra Dani Saputra Herlando Herman Safar Ichsan Nasution Irma Yulia Basri Irvan Rizky Arya Ismi, Riwayatul Jalil, Muhammad Jheri Hermanto Juli Sardi Kelana, Ananda Jaka Kevin Lisson Putra M Nasir M Nasir M. Sadly Firmansyah Maidi Saputra Martias Martias Martias Martias Martias Martias Masykur Masykur Masykur, Masykur Maulana Ilyas, Taufiq Maulana, Fauzan Milana Milana Miswardi Muhammad Farid Reza Frinison Muhammad Mukhbit Nurdin Muhammad Ridwan Muliady, Rabby Muslikhin Muslim Muslim Muslim Muslim Muzakir Nasution, Ichsan Nizwardi Jalinus Nuzul Hidayat, Nuzul Oktaviani, Ranti Osvaldo Adven Kurniawan Pahlevi, Reza Trio Patrisina, Reinny Pratama Saputra, Agung Pribadyo, Pribadyo Purwanto, Wawan Putra, Randi Purnama Rahmat Hidayat Ramadhan, Miftahuddin Ramadhani, Gustia Refdinal, Refdinal Remon Lapisa Ridho Wahyudi Rifdarmon Rizal Kurniawan Rozi Sastra Purna Sahid, Restu Saputra, Riko Sugiarto, Toto Sulharman Sulharman Suliono Suliono Taufiq, Ilham Toto Sugiarto Utami, Rahayu Hardianti WAGINO Wagino Wahyu Afrizal Wakhinuddin Wakhinuddin S Wanda Afnison Y, Fadhil Yanda Septian Putra Yanto, Doni Tri Putra Yoga Guntur Sampurno Yuke Permata Lisna Zames, Fajri Pratama