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All Journal Pattingalloang : Jurnal Pemikiran Pendidikan dan Penelitian Kesejarahan Jurnal Al-Qadau: Peradilan dan Hukum Keluarga Islam JEES (Journal of English Educators Society) International Journal Ihya' 'Ulum al-Din Syntax Literate: Jurnal Ilmiah Indonesia TAZKIR: Jurnal Penelitian Ilmu-ilmu Sosial dan Keislaman Ulumuddin : Jurnal Ilmu-ilmu Keislaman Journal of Digital Marketing and Halal Industry Siyasatuna Jurnal Ilmiyah Mahasiswa Siyasah Syariyyah International Journal of Islamic Educational Psychology Qadauna: Jurnal Ilmiah Mahasiswa Hukum Keluarga Islam El-Iqtishady Iqtishaduna : Jurnal Ilmiah Mahasiswa Hukum Ekonomi Syariah Shautuna: Jurnal Ilmiah Mahasiswa Perbandingan Mazhab Co-Value : Jurnal Ekonomi, Koperasi & Kewirausahaan Mechanical Engineering for Society and Industry COMSERVA: Jurnal Penelitian dan Pengabdian Masyarakat KOMMAS: Jurnal Pengabdian Kepada Masyarakat Journal of Materials Exploration and Findings Makara Journal of Technology Jurnal Hukum dan Peradilan Ranah Research : Journal of Multidisciplinary Research and Development Jurnal Penelitian Ilmu komputer Biner : Jurnal Ilmu Komputer, Teknik dan Multimedia JARI Jurnal Abdikarya Pembangunan West Science Islamic Studies HISABUNA: Jurnal Ilmu Falak Al-Qalam: Jurnal Kajian Islam Dan Pendidikan Recent in Engineering Science and Technology Merkurius: Jurnal Riset Sistem Informasi dan Teknik Informatika Gandhi: Jurnal pengabdian kepada Masyarakat (G-JPM) Lughaat: Journal of Arabic Linguistics BISNIS : Jurnal Bisnis dan Manajemen Islam Warta Penelitian Perhubungan
Muhammad Anis
Departemen Metalurgi Dan Material, Fakultas Teknik, Universitas Indonesia, Depok 16424, Indonesia
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Journal : recent in engineering science and technology

 1 
The Remanufacturing of Track Rollers Requires The Application of A Hardfacing Technique, Which is Achieved by Combining Buttering with 309LMo Gas Metal Arc Welding (GMAW) and The TiC-O Flux-core Arc Welding (FCAW) Process Addin Aristotika; Winarto Winarto; Sabandi Ismadi; Eddy Siradj; Muhammad Anis
Recent in Engineering Science and Technology Vol. 3 No. 3 (2025): RiESTech Vol. 3 No. 3 Years 2025
Publisher : MBI

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.59511/riestech.v3i3.117

Abstract

The operation of the track rollers is dependent on the frictional forces between the rollers and the track. Furthermore, the presence of moisture-laden sand and mud in the surrounding environment accelerates the corrosion process, leading to a synergistic effect on abrasion wear. The production of new rollers is a highly energy-intensive process, resulting in the emission of significant quantities of carbon dioxide. The main objective of this research was to develop a process for remanufacturing track rollers by integrating hardfacing methods, specifically, combining buttering with gas-metal-arc welding (GMAW) that utilizes 309LMo and flux-core arc welding (FCAW) employing TiC-O. During the GMAW process, currents of 180 A, 220 A, and 260 A were applied at the same time as wire with a diameter of 1.2 mm, whereas the FCAW process involved using currents of 200 A, 250 A, and 300 A in conjunction with a wire with a diameter of 1.6 mm. An evaluation was conducted through mechanical tests and metallurgical analysis to determine the effect of the variable current on the physical and mechanical properties of the hardfill layer. Mechanical tests using the Rockwell method and metallurgical analysis via morphological observation were conducted to assess the performance of the remanufactured track roller. The outcomes revealed that as the current increase in GMAW/FCAW welding, the hardfacing layer became increasingly stiffer, but this effect was offset by the failure of the hardfacing interface to bond correctly, as shown by its insufficient fusion and the formation of cracks and holes that penetrated into the base metal. This study highlights the importance of welding parameters to achieve a balance between hardness in the base and weld metals, diffusion, and the quality of the bond between the two, as a practical and cost-efficient method for the remanufacturing industry.
Co-Authors Abdi Widjaja Abdul Halim Talli Addin Aristotika Adhayanti, A Nurzafira Adiguna, M.Kom, Mochamad Adhari Ahmad Ashari Ahmad Hidayat Ainun Jaria Akbar, Nouma Zidan Al-Kahfi, Muhammad Fakri Alam, Muhammad Karisma Ali Ridho Amirullah, Muhammad Azrul Andi Agung Mallongi Andi Muhammad Nasri Andi Intan Cahyani Andi Muhammad Ali Amiruddin Andi Muhammad Muammar Qadafi Anwar, Choiril Apriyani, Nanda Hera AR, Amril Maryolo Aris Fauzan, Aris Arlinta Prasetian Dewi, Arlinta Prasetian Arniwati Ashar Sinilele Asyarie, Adimas Agus Aulia Irsyadi Aulia Irsyadi, Aulia Ayuningtyas, Paramita Vidya Badi’atul Ulwiyah Bambang Wisnu Widagdo Basyirah Mustarin bayu saputra Binti Nur Asiyah Cahyadi, Muh. Deni Ferdian Dhaneswara, Donanta Dia Maya Sari Dian Listiarini Diky Syafitra Eddy Siradj Eko Harianto, Eko ERLINA Fadila, Nisa Rahma Fadli Andi Natsif Fatmi, Sri Elsa Fatriansyah, Jaka Fajar Fauzi, Andrian Gulo, Anania Gunawan, Syahrul Hadi Daeng Mapuna Halimah B Hamsir Hamsir Hamsir Hamsir Hamzah Hanifa, Muthia Hartalena Hartalena Hartini Tahir Hartoyo, Fernanda Hermawan Agus Suhartono Hilman, M. Akbar Imam Hadhori Irsan Taufik Ismail, Andi Reni Anggraeni Isnawati, Setya Indah Juliana Karisma Alam, Muhammad Kasmiarno, Kurnia Sari Kirman Mahfudz Al Huda Mappaseleng, Mappaseleng Mayasari mawar Miftah, Muhammad Ariel Mita Mochamad Adhari Adiguna MR, Resky Rahmadani Muh Wahyudin Anugrah Muhammad Asri Muhammad Azhar Muhammad Muhammad Muhammadiyah Amin Musyfikah Ilyas Mutmainna Mutmainna Nadia Amalia putri Naning Puji Astutik Nur Azizah Nur Hijriah Nur Jannah Nur Taufiq Sanusi Nurkhatimah Nurkhatimah, Nurkhatimah Nursyamsyah, Idham Pradana, Agrin Febrian Pratama, Azfar Aswin Adhlil Purnomo, Halim Rahmasari, A. Nina Ramadan Ramadan Rezky Amaliah Burhani Riswan, Sandya Ananda Rizaldi Rizkah Hikmah Karliana Ruri Lestari, Gusti Ruri Sabandi Ismadi Sastrawati, Nila Satria Avianda Nurcahyo Siti Rismayanti Basri Soekardi, Soekardi Sohrah Sri Ramadhana, Sri Subagyo, Rohmat Suharno, Bambang, Prof Sumarni Arny Supardin Suriyadi syamsul arif Thoha, Anis Malik Triantara Putra, Erlangga Tsalats, Irfanunnisa Usman Jafar Wicaksono, Galuh Hendityo Winarto Winarto Yeni Muriani Zulaida Zahra Khoirijannah Zaqia Rezky Intan Saputri