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Journal : Journal of ICT Research and Applications

Design and Implementation of Poka-Yoke System in Stationary Spot-Welding Production Line Utilizing Internet-of-Things Platform Santo Wijaya; Slamet Hariyadi; Fransisca Debora; Galih Supriadi
Journal of ICT Research and Applications Vol. 14 No. 1 (2020)
Publisher : LPPM ITB

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.5614/itbj.ict.res.appl.2020.14.1.3

Abstract

This paper presents the design and implementation of a poka-yoke system in a stationary spot welding (SSW) production line. The human-based SSW production process in a local automotive component company was considered in this study. Due to the repetitive and fast cycle-time of the production process, human errors are inevitable. Such errors lead to customer claims with the subject company. Based on the data of customer claims, there were three major quality issues (missing nuts, wrong-size nuts, asymmetrical spot weld marks). Due to the production line being manual, control of planned production and actual production was poor, leading to delivery issues (delayed delivery). Together these major issues contributed to 34.7% of customer claims on average from May to December 2018. The objective of this study was to solve the issues in the subject company through design and implementing a poka-yoke system utilizing the internet-of-things (IoT) platform to ensure data acquisition and information storage, and production progress monitoring and data analysis to meet user requirements. The combined approach of the poka-yoke system utilizing IoT in the SSW production line yielded satisfactory results with reduced customer claims to 5.3% for the stated problems from February to May 2019. Hence, the design objective was achieved.
Co-Authors Agung Tri Tjiptadi AGUS WIDODO Aisyah , Siti Albany, Sophia Fadhila Amelia, Siti Amhar, Usamah Ananta, Jenny Risca Anjani, Jenni Anugrafi, Reza Ardila Rahma, Rana Arief Ramadhan Ariyanti, Maulia Bunga Arliyanto, P Yudi Dwi Arridho, Ilham Ali Arya , Rizki Aryanti, Lisa Ayu Atika Damayanti Attaqwa, Yusita Ayya Sophia Ahmad Choesnul Jaqin Diah Kusumastuti, Diah Edriawati, Natasya Aksani Eka Oktariyanto Nugroho Elfaladonna, Febie Ervan Budi Santoso Fadli, Fahri Fasa, Nadia Fatma Nurkhaerani Fatma Nurkhaerani Fibra Nurainy Fidriyanto, Rizky Galih Supriadi Galih Supriadi Gina Lova Sari Gultom, Louisa Paulina Febriana Haifa, Ayu Izzatin Hamdani Aris Sudrajat Hani Fitria Rahmani Hendra Adiyatna Hermanto Rudy, Lim Hernadewita, Hernadewita Humiras Hardi Purba Huwae, Priskila Timaha Irmawanti, Irmawanti Ismawati, Iis Isniah, Sarah Jaqin , Choesnul Jaqin, Choesnul Juanda, Anam Kabul, Putri Meiliawati Khoerunnisa, Ahshonat Kustiawan, Nazwa Meilia Mahendra Aditya Artamonova Mardaweni, Riri Marlella, Merlbie Mary Agung Prasetyo Maulidin, Wildan Fatchan Merry Lapasau Nisah, Firda Ainun Nugraha, Asep Erik Nugraha, Luthfi Aditya Nurazizah, Aidina Nurkhaerani, Fatma Nursamsu, Dimas Ranggamulya Pasaribu, Enita Pradoto, Rani G. K. Prasetiyo, Joko Pupung, Muhammad Rahma, Rana Ardila Ramadhan, Muhammad Ragil Ramadhanti, Lifia Citra Rivandi, Merdieco Rizki Arya Rizki Arya Rizky Wahyudin Rizqina Rosma Rozi , Sayyid Fahru Santo Wijaya Sari, Marta Hayu Raras Sita Rukmika Sari, Nita Winda Sayyid Fahru Rozi Setiawan, Aan Eko Setiawan, Indra Shandra, Olivia Ferisca Siti Aisyah Slamet Hariyadi Sugiharto, Muhammad Suheri Suheri SUMITRA, NAUFAL RABBANI Supriyati Supriyati Susilawati Susilawati Susilawati, Susilawati Sussi Astuti SUTRISNO Syakira, Hana Tisa Amalia, Tisa Tosty Maylangi Sitorus, Tosty Maylangi Tri Tjiptadi, Agung Umi Nuraini, Umi Wahyudin Wahyudin Wahyudin Wibowo, Rifky Budiarto Wijaya, Raihan Rama Yuliani, Endah Tri Yulio Agefa Purmala Yushardian, Hamdi Akmal Yusuf, Rifqi Akmal Zalfa Dziaul Hassalum