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Iskandar Zulkarnaen
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Journal : Journal of Industrial and Engineering System

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Analisis Pengendalian Mutu pada Proses Produksi Pembuatan Kecap Menggunakan Metode Fault Tree Analysis (FTA) dan Metode Failure Mode Efect Analysis (FMEA) zulkarnaen, iskandar; Daonil; Supriadi, Akbar
Journal of Industrial and Engineering System Vol. 1 No. 1 (2020): Juni 2020
Publisher : Program Studi Teknik Industri, Fakultas Teknik, Universitas Bhayangkara Jakarta Raya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31599/jies.v1i1.177

Abstract

ABSTRACT Analysis of Quality Control in the Production Process of Making Soy Sauce Using the Fault Tree Analysis (FTA) Method and the Failure Mode Effect Analysis (FMEA) Method. PT XYZ is an industrial company that produces soy sauce and soy sauce for instant noodle seasoning. In an effort to maintain product quality, the writer tries to analyze every problem of reject burn, reject divert, organoleptic reject, and contaminated reject that exceeds the company standard of 0.50% based on histogram data for May 2018 - April 2019, it is found that organoleptic reject is the highest failure and the main problem is discussed using the fault tree analysis (FTA) method to analyze the root cause of failure, and the failure mode effect analysis (FMEA) method for weighting the severity, occurance and detection values ​​in each of these three issues each problem is calculated to obtain a risk priority number (RPN) value ). From this data, it will be known that the root of the problem is the steam engine temperature value of 144 is the highest value of rpn, and the writer tries to give a proposal to improve the previous total reject 244,425 kg percentage 0.65% and after 69,284 kg percentage 0.36% with the cost before the total repair is Rp. 881,840,120 and after Rp.255,474,078 succeeded in reducing rejects below the standard while reducing costs for Rp.626,366,042. Keyword : Reject, Soy Sauce, FTA, FMEA ABSTRAK Analisis Pengendalian Mutu Pada Proses Produksi Pembuatan Kecap Menggunakan Metode Fault Tree Analysis (FTA) dan Metode Failure Mode Effect Analysis (FMEA). PT XYZ merupakan perusahaan industri yang menghasilkan produk kecap manis dan kecap asin untuk bumbu mie instant. Dalam upaya mempertahankan kualitas produk penulis berusaha untuk menganalisa setiap permasalahan reject gosong, reject divert, reject organoleptik, dan reject terkontaminasi yang melebihi standar perusahan 0,50% berdasarkan data histogram periode mei 2018 – april 2019 didapatkan reject organoleptik menjadi kegagalan tertinggi dan masalah utama yang dibahas dengan menggunakan metode fault tree analysis (FTA) untuk menganalisa akar penyebab kegagalan, dan metode failure mode effect analysis (FMEA) untuk pembobotan nilai severity, occurance dan detection di dalam ketiga hal tersebut setiap permasalah tersebut dihitung hingga mendapatkan nilai risk priority number (RPN). Dari data tersebut selanjutnya akan diketahui akar permasalahan tersebut adalah mesin steam suhu nilai 144 merupakan nilai rpn tertinggi, selanjutnta penulis mencoba memberikan usulan perbaikan sebelumnya total reject 244.425 kg persentase 0.65% dan sesudah 69.284 kg persentase 0.36% denga biaya sebelum perbaikan total Rp. 881.840.120 dan sesudah Rp.255.474.078 berhasil menurunkan reject dibawah standar sekaligus menurunkan biaya pengeluran sebesar Rp.626.366.042. Kata Kunci : Reject, Kecap, FTA, FMEA
Co-Authors Abubakar, Muhammad bin Agustin Agustina, Heryani Ahmad Fadhli, Ahmad Ahmad Zaenudin Akmal, M. Alfahtina, Muhamad Galih Alloysius Vendhi Prasmoro, Alloysius Vendhi Alvin Dwi Nugroho Aminuyati Andi Arnoli Andi Setiawan Andika Prasetiyo Wibowo Anggia Sari Lubis, Anggia Sari Anik Budiati, Anik Anitha Feriyal Agus Apriliani, Maya Apriyani Apriyani Arif Bentar Suganda Heriyanto Arif Nuryono, Arif Aryanti, Ismi Aulia, Rezqiqah Ayumar, Andi Bairsady, Riona Fransina Bharoto, R. Mahendra Haryo Bharoto, Raden Mahendra Haryo Bimby Hidayat Bishri, Musthofa Boy Bachter Simbolon Bungaran Saing, Bungaran Daonil Demianus Tafor Denatara, eskar Tri Desmario, Fadilla Dewi Hikmah Marisda Dewi Purnama Windasari Dharmayanti, Indriyani Djonli Ega Jerlian Endrow, Steven Erik Saut H Hutahaean, Erik Saut H Esse Puji Pawenrusi Evi Yulianti Fajru Sobah, Ayis Farida Nurfalah, Farida Fata Nidaul Khasanah Faturrojab, Muhammad Rizal Frans Destri Bintang S Gayuh Lemadi Geofani, Ahmad Assidiq Hadid Pangestu, Arya Hamdani, Muslem Hamham Raihan Asworo Hammam Raihan Asworo Hardianti Hardianti Hardianti, Hardianti Heryanto, Yanto Ifnu Nur Hidayat Irfan Darmawan Ismail Mubarok Iswahyudi, Pujo Item, Reinaldo Iwan Abadi K, Hairuddin Kadek Ayu Erika Khairika, Anwar Khatimah, Khusnul Kusumah, Dewi Malaha, Naomi Mansyah, Ali Maulana Asviara, Daffa Muhammad Aminullah, Muhammad Muhammad Hisyam Faiz Muhendra, Rifki Mulyana, Rico Mursid, Aditya N, Nurhaeda nia kurniasih Nugroho, Oki Widhi Nur Azizah, Anggun Nurani, Juli Nurhaedah Nurhaedah Nurhidayat, Arifin Nurmansyah, Diky Fajri Padulah Paduloh Paduloh Pannyiwi, Rahmat Perdhana, Timorora Sandha Praja, Argya Satyadini Mangku Prasetio, Dian Eko Adi Prasetyo, Nanda Bayu Pratignyo, Lisana Sumarah Putranto, Kharisma Bayu Rafli Muzaki Rahmat, Rezqiqah Aulia Raihan Gading Rabbani Ridwan Prasetyo Rifda Ilahy Rosihan Rifqi Muhammad Rismawati, Indah Rizki Andita Noviar Rizki Nur Wakhid Rizki Pratama, Adrian Robby Kharisma Safitri, Liya Sarkawi, Sarkawi Satini, Satini Satriawan, Akbar Sembiring, Rinawati Sembiring, Zamalludin Setiyawan, Alan Siprianus Singga Soehardi Soehardi Solihin Sondang Mariana Marpaung Sophie Risanti Srijadi, Yana Kusnadi Srijadi, Yana Kusnandi Stephani Diah Pamelasari, Stephani Diah Sukreni, Tulus Sunjaya, Triana Supriadi, Akbar Sutarjo, Moh Sutiawan, Hedi Suwarsono, Hendri Syahrul Romadhon, Muhammad Syarifah Ida Farida Takdir Tahir Tambunan, Erwin Barita Maniur Terttiavini, Terttiavini Thamrin, Djuni Tringgani, Effina Untari, Dhian Tyas Vanesavirgi, Vanesavirgi Wibisono, Denny Widyantoro, Murwan Wigati, Anugrah Sukma Dia Wulandari, Okty Eka Yossie Saputra Yulinar, Nanda Zulhilmi, Zulhilmi