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SolidWorks Flow Simulation: Selecting the optimal mesh for conducting CFD analysis on a centrifugal fan Salmat, Salmat; Yanti Sari, Delima; Fernanda, Yolli; Prasetya, Febri
Journal of Engineering Researcher and Lecturer Vol. 2 No. 3 (2023): Regular Issue
Publisher : Researcher and Lecturer Society

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.58712/jerel.v2i3.104

The accuracy of mesh use determines the suitability of simulation results with experimental test results, therefore it is necessary to study the type and number of mesh used for flow simulation. This study aims to investigate the type of mesh and the number of cells that are appropriately used in the simulation of centrifugal fans using the Solidworks Flow Simulation module. The research was conducted by comparing the simulation results with the experimental results on centrifugal fans that have been carried out by previous studies. In this research, the type of mesh used is global mesh. The parameter of determining the number of cells is done by varying the mesh level because the mesh level affects the number of cells. In this simulation study, the boundary condition is set to one flow volume of 5 m3/h and a rotation speed of 92.362 rad/s. In this study, the total pressure and efficiency of the centrifugal fan are the things that are seen from the comparison of flow simulation with the experiment. Based on the simulation results that have been carried out, mesh levels 1 to 4 show results that differ significantly from the experimental results. At machine levels 5 to 7, the results are close to the experimental results, but the closest total pressure and efficiency values are at mesh level 5. The results of this study can be a reference for research that simulates centrifugal fans.

ELGO electric motorcycle: Design and analysis of trail-type electric motorcycle frame using finite element analysis Elmoudi, Muhammad Fatiy; Yanti Sari, Delima; Yufrizal
Journal of Engineering Researcher and Lecturer Vol. 3 No. 2 (2024): Regular Issue
Publisher : Researcher and Lecturer Society

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.58712/jerel.v3i2.129

The frame is an important part of the motorcycle as it carries the load of the passenger. Therefore, it is necessary to design a frame that can withstand the load and is lightweight. A lighter motorcycle will reduce the power required to ride it. This research aims to redesign the frame of a trail-type ELGO electric motorbike by considering a reduction in frame weight. The research was carried out using finite element analysis. The data from the analysis were checked based on the maximum stress not exceeding the yield strength of the DIN 1.0030 material and the safety factor greater than 1. The results showed that the newly designed frame has a lighter weight, with a maximum stress less than the yield strength of the DIN 1.0030 material and a safety factor value greater than 1. The simulation results also indicate the potential for further research by showing the maximum and minimum stress areas on the frame.

Optimization of Artec Leo 3D Scanner parameters for object accuracy using the Taguchi Method Rhionaldo, Ananda Jafron; Rifelino, Rifelino; Sari, Delima Yanti; Prasetya, Febri
Journal of Engineering Researcher and Lecturer Vol. 4 No. 2 (2025): Regular Issue
Publisher : Researcher and Lecturer Society

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.58712/jerel.v4i2.186

This study focuses on optimizing the scanning parameters of the Artec Leo 3D Scanner to enhance scanning accuracy by minimizing geometric deviations. The experimental design utilizes the Taguchi L4(2³) orthogonal array method to examine the influence of three scanning factors: distance, angle, and lighting at two levels. A 16-inch car wheel, chosen for its geometric complexity, was scanned under various parameter combinations. The results indicated that the combination of indoor lighting, a 45° angle, and a scanning distance of 100 cm yielded the smallest deviation (0.5%) and the highest signal-to-noise (S/N) ratio (6.02 dB). Analysis of variance (ANOVA) revealed that the scanning distance contributed the most to the variation in scanning accuracy (65.09%), followed by lighting (34.64%) and angle (0.27%). A confirmation test with the optimal parameters further reduced the deviation to 0.4%, validating the effectiveness of the Taguchi method for parameter optimization. This study’s findings contribute valuable insights for industries that require high-precision 3D models, such as aerospace, automotive, and healthcare. The research demonstrates the importance of optimizing scanning parameters and offers a practical approach to improving 3D scanning processes. Future research can expand by exploring environmental conditions, scan resolution, and machine learning integration for real-time adjustments.

SolidWorks Flow Simulation: Selecting the optimal mesh for conducting CFD analysis on a centrifugal fan Salmat, Salmat; Yanti Sari, Delima; Fernanda, Yolli; Prasetya, Febri
Journal of Engineering Researcher and Lecturer Vol. 2 No. 3 (2023): Regular Issue
Publisher : Researcher and Lecturer Society

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.58712/jerel.v2i3.104

The accuracy of mesh use determines the suitability of simulation results with experimental test results, therefore it is necessary to study the type and number of mesh used for flow simulation. This study aims to investigate the type of mesh and the number of cells that are appropriately used in the simulation of centrifugal fans using the Solidworks Flow Simulation module. The research was conducted by comparing the simulation results with the experimental results on centrifugal fans that have been carried out by previous studies. In this research, the type of mesh used is global mesh. The parameter of determining the number of cells is done by varying the mesh level because the mesh level affects the number of cells. In this simulation study, the boundary condition is set to one flow volume of 5 m3/h and a rotation speed of 92.362 rad/s. In this study, the total pressure and efficiency of the centrifugal fan are the things that are seen from the comparison of flow simulation with the experiment. Based on the simulation results that have been carried out, mesh levels 1 to 4 show results that differ significantly from the experimental results. At machine levels 5 to 7, the results are close to the experimental results, but the closest total pressure and efficiency values are at mesh level 5. The results of this study can be a reference for research that simulates centrifugal fans.

ELGO electric motorcycle: Design and analysis of trail-type electric motorcycle frame using finite element analysis Elmoudi, Muhammad Fatiy; Yanti Sari, Delima; Yufrizal
Journal of Engineering Researcher and Lecturer Vol. 3 No. 2 (2024): Regular Issue
Publisher : Researcher and Lecturer Society

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.58712/jerel.v3i2.129

The frame is an important part of the motorcycle as it carries the load of the passenger. Therefore, it is necessary to design a frame that can withstand the load and is lightweight. A lighter motorcycle will reduce the power required to ride it. This research aims to redesign the frame of a trail-type ELGO electric motorbike by considering a reduction in frame weight. The research was carried out using finite element analysis. The data from the analysis were checked based on the maximum stress not exceeding the yield strength of the DIN 1.0030 material and the safety factor greater than 1. The results showed that the newly designed frame has a lighter weight, with a maximum stress less than the yield strength of the DIN 1.0030 material and a safety factor value greater than 1. The simulation results also indicate the potential for further research by showing the maximum and minimum stress areas on the frame.

Optimization of Artec Leo 3D Scanner parameters for object accuracy using the Taguchi Method Rhionaldo, Ananda Jafron; Rifelino, Rifelino; Sari, Delima Yanti; Prasetya, Febri
Journal of Engineering Researcher and Lecturer Vol. 4 No. 2 (2025): Regular Issue
Publisher : Researcher and Lecturer Society

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.58712/jerel.v4i2.186

This study focuses on optimizing the scanning parameters of the Artec Leo 3D Scanner to enhance scanning accuracy by minimizing geometric deviations. The experimental design utilizes the Taguchi L4(2³) orthogonal array method to examine the influence of three scanning factors: distance, angle, and lighting at two levels. A 16-inch car wheel, chosen for its geometric complexity, was scanned under various parameter combinations. The results indicated that the combination of indoor lighting, a 45° angle, and a scanning distance of 100 cm yielded the smallest deviation (0.5%) and the highest signal-to-noise (S/N) ratio (6.02 dB). Analysis of variance (ANOVA) revealed that the scanning distance contributed the most to the variation in scanning accuracy (65.09%), followed by lighting (34.64%) and angle (0.27%). A confirmation test with the optimal parameters further reduced the deviation to 0.4%, validating the effectiveness of the Taguchi method for parameter optimization. This study’s findings contribute valuable insights for industries that require high-precision 3D models, such as aerospace, automotive, and healthcare. The research demonstrates the importance of optimizing scanning parameters and offers a practical approach to improving 3D scanning processes. Future research can expand by exploring environmental conditions, scan resolution, and machine learning integration for real-time adjustments.

Comparative static structural assessment of an energy-efficient prototype vehicle chassis using finite element analysis: AISI 1020 steel vs. 6061-T6 aluminum Andira, Muhammad Fadil; Afnison, Wanda; Waskito, Waskito; Sari, Delima Yanti
Journal of Engineering Researcher and Lecturer Vol. 4 No. 3 (2025): Regular Issue
Publisher : Researcher and Lecturer Society

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.58712/jerel.v4i3.199

This study evaluates the static structural performance of a Prototype-class energy-efficient vehicle chassis for the Indonesian Kontes Mobil Hemat Energi (KMHE; Energy-Efficient Car Competition) by comparing two material options, AISI 1020 carbon steel and Al 6061-T6, under a consistent load representation. Three-dimensional chassis models were developed in SolidWorks and assessed using static finite element analysis (FEA). The loading scenario included gravitational body force and two concentrated static loads representing operational conditions: 700 N applied at the driver seat region and 300 N applied at the engine mounting area. A curvature-based meshing strategy was adopted, with element sizes ranging from 1.6 to 8 mm, resulting in approximately 1,700,093 nodes to capture geometric details in joints and curved members. The AISI 1020 chassis produced a maximum von Mises stress of 278.6 MPa concentrated near the engine mounting joint, a maximum total deformation of 2.1 mm in the roll-bar region, and a minimum factor of safety of 1.3. In contrast, the Al 6061-T6 chassis exhibited a lower peak stress of 61 MPa at the rear wheel mounting region, a higher deformation of 3.4 mm at the roll bar, and a factor of safety of 4.5. The findings confirm a trade-off between stiffness and safety margin: steel offers higher stiffness but an insufficient safety margin, while aluminium significantly improves the static safety margin with increased deformation. These results provide design guidance for reinforcing critical regions and enhancing the robustness of competition-ready chassis.

3D scanner technology in the reverse engineering of complex mechanical components: A literature review Seftian, Afferli; Sari, Delima Yanti; Rifelino, Rifelino; Abadi, Zainal
Journal of Engineering Researcher and Lecturer Vol. 5 No. 1 (2026): Regular Issue
Publisher : Researcher and Lecturer Society

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.58712/jerel.v5i1.213

This study addresses the challenges involved in the reverse engineering of complex mechanical components, where conventional manual measurement methods often produce geometric deviations that negatively affect the reliability of advanced engineering analyses. A descriptive literature review was conducted to evaluate the role of 3D scanning technology in overcoming these limitations. The study compares various data acquisition methods, including laser scanning, structured light scanning, and photogrammetry, while also analysing how the level of geometric accuracy influences finite element simulation results and structural analysis outcomes. The review found that 3D scanning significantly improves geometric fidelity compared with traditional techniques, thereby enhancing the validity of numerical simulations. However, the review also identified that the quality of the final model is highly dependent on the selected scanning technology, surface conditions, and advanced reconstruction processes such as point cloud registration and mesh generation. The findings indicate that although 3D scanning offers superior precision, geometric deviations may still occur and influence structural parameters. This study concludes that the integration of 3D scanning into reverse engineering workflows requires systematic validation to ensure not only visual accuracy but also functional reliability in engineering applications. Furthermore, this review highlights a critical research gap, suggesting that future studies should place greater emphasis on the direct correlation between geometric accuracy and engineering simulation outcomes.

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