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Cam Simulation and Dimensional Verification of CNC-Machined Orthopaedic Femoral Components: Toolpath Optimization and 3D-Scan Metrology Setyoadi, Yuris; Rifky Ismail; Bayuseno, Athanasius Priharyoto; I Nyoman Jujur; Novriansyah, Robin; Darmanto; Prawibowo, Hartanto; Anggoro, Paulus Wisnu
Advance Sustainable Science Engineering and Technology Vol. 8 No. 2 (2026): February-April
Publisher : Science and Technology Research Centre Universitas PGRI Semarang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26877/asset.v8i2.2760

Abstract

This study investigates the optimization of manufacturing femoral components for Total Knee Replacement (TKR) using Computer-Aided Manufacturing (CAM) simulation and 5-axis CNC milling, followed by dimensional verification based on 3D scanning. The machining process was simulated in Autodesk PowerMill to generate collision-free toolpaths for AISI 316L stainless steel. Dimensional verification was conducted by comparing the 3D-scanned physical model (using Creality CR-Scan Ferret Pro) with the original CAD model in Geomagic Control X. The metrological analysis showed a Root Mean Square (RMS) deviation of 0.5317 mm and an average positive deviation of 0.2572 mm. Spatial deviation analysis revealed significant dimensional variations, with a maximum deviation of +2.5761 mm and a minimum deviation of -2.5713 mm. Specifically, in critical functional regions, the medial and lateral condyles exhibited deviations ranging from -0.4683 mm to 0.232 mm, while the patellar groove showed a deviation of 0.1989 mm. Although the machining strategy successfully produced the complex implant geometry, the tolerance distribution data indicated that only 17.22% of the surface fell within the strictly specified tolerances, highlighting the need for further optimization of cutting parameters and fixturing strategies to minimize surface roughness and dimensional inaccuracies.
A Study on Characteristics of Brake Pad Composite Materials by Varying the Composition of Epoxy, Rice Husk, Al2O3, and Fe2O3 Muhammad Khafidh; Finny Pratama Putera; Rahmadi Yotenka; Deni Fajar Fitriyana; Rahmat Doni Widodo; Rifky Ismail; Agustinus Purna Irawan; Tezara Cionita; Januar Parlaungan Siregar; Nur Hidayah Ismail
Automotive Experiences Vol. 6 No. 2 (2023)
Publisher : Universitas Muhammadiyah Magelang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31603/ae.9121

Abstract

The use of composite materials in brake pads is becoming increasingly popular due to their high-performance characteristics, including good thermal stability, high wear resistance, and low noise generation. However, the development of new composite materials that offer even better performance is still an ongoing research area. In this study, the composite was made by hand layup method using epoxy resin as matrix material, with rice husk, Al2O3, and Fe2O3 as reinforcing materials. The composition of the composites was varied by changing the percentage of the reinforcement materials. The composites were then subjected to several characterization tests, including density, hardness, flexural strength, thermal analysis, Scanning Electron Microscopy (SEM), TGA/DSC, and wear testing. The test results showed that additional reinforcement materials to the epoxy resin matrix improved the mechanical properties of the composites. Overall, the study demonstrates that a hand layup method is a viable approach for preparing brake pad composite materials and that the addition of rice husk, Al2O3, and Fe2O3 can improve the mechanical properties of the composites. The best properties produced in this research were found in one of the specimens which used epoxy, rice husk, Al2O3, and Fe2O3 with a composition of 50 wt.%, 20 wt.%, 15 wt.%, and 15 wt.%. However, the addition of rice husk also provides wear resistance and thermal stability. This study contributes to the Sustainable Development Goals (SDGs) by advancing innovation, promoting sustainability, and reducing emissions in automotive industry applications.
Co-Authors . Jamari . Jamari . Jamari . Sugiyanto Abd. Rasyid Syamsuri Abdul Syakur Abid Muflih Ernandara Abram Ali Sasono Achmaditiya, Galuh Agung Warsito Agustinus Purna Irawan Ahmad, Zakki Kurniawan Akhlis Rahman Nurhidayat Akmal Putra Fardinansyah Aldias Bahatmaka Alfiana Fitri Istiqomah Amrih Prayogo Ananto, Gilar P. Andrew Johan Andromeda, Trias Arifin, Zainal Ariyanto, Mochammad Arvy Yudha Sadewa Atanasius Priharyoto Bayuseno Athanasius Priharyoto Bayuseno Athanasius Priharyoto Bayuseno Athanasius Priharyoto Bayuseno Aulia Salwa Alfaina Bachtiar, Yuriz Bagastomo, Riondityo Soni Bagiyo Condro Purnomo Bayuseno Bayuseno Budi Setiyana Budi Setiyana Budi Setiyana Budi Waluyo Budiman, Rifky Ardiansyah Budy Wiryawan Candratama, Aditya Cionita, Tezara D.J. Schipper Daffa Agya Mahardika Darmanto Deni Mulyana Deni Mulyana Devit Ardiyansyah Dinulloh, Muhammad Rafli Wiratama Dosma Ruben R Nababan Dwi Pudjonarko Dwi Setyawan Egastya Fazal Santoso Eko Saputra Eko Saputra Eko Wahyu Saputro Elga P. Yuandi Eva Hertnacahyani Herraprastansi Fachri Adam Fariz Wisda Nugraha Ferdian Gamalea Delasta Fiki Firdaus Fiki Firdaus Finny Pratama Putera Fitriyana, Deni Fajar Friady Gumilar Fungky Dyan Pertiwi Gilar P. Ananto Gunawan Dwi Haryadi Gusti Andika Ramadanu Haira, Mahmuda Hanif Nur Kholid Hari Peni Julianti Hartanto Prawibowo Hasnil, Nabiilah Helmy Purwanto Hidayati, Uslah I Nyoman Jujur Ilham Fajar Bagaskara Ilham Habibi, Ilham Imam Syafaat Irfan, Afi Muhammad Ismoyo Haryanto Iwan Budiwan Anwar J. Jamari Jamari Jamari Januar Parlaungan Siregar Januar Parlaungan Siregar Joga D. Setiawan Joga Dharma Setiawan Joga Dharma Setiawan Joshua W. Syafei Joyanto Sitohang Kadavi, Fadhil Muhammad Kharisma A. Pambudi Kistriyani, Lilis Kolakoti, Aditya Kristianto, Henry Luky Hidayat M.Pd S.T. S.Pd. I Gde Wawan Sudatha . Machrizal Noor Mahendra, Arya Makhfudz Ali Margana Margana Michael Ambarita Mochammad Ariyanto Mochammad Ariyanto Mochammad Ariyanto Moh Fawaid Moh. Erlangga Aditya Rifandi Mohammad Tauviqirrahman Muchammad Muchammad Muhammad Dzaky Arizsa Athallah Muhammad Dzulfikar Muhammad Fahrizal Almeir Muhammad Farel Muhammad Hafizh Mubarak Muhammad Ihya Mahendra Adi Muhammad Ikhsan Muhammad Khafidh Muhammad Khafidh Muhammad Rezha Assalam Muhammad Ritzky Novhar Muhammad Ulfan Arif Muji Setiyo Munadi Munadi Murti Ayu Nur Safitri Muryanto Nizar Rahman Aprilitama, Nizar Rahman Norman Iskandar Novianto, Arief Novriansyah, Robin Nur Hidayah Ismail Nurudin, Tri P., Alhakim B. P., Biyan B. Pambudi, Kharisma A. Pangesti, Adelia Pangestu, Wahyu Adi Pasmanasari, Elta Diah Paulus Wisnu Anggoro Poedji Haryanto Prasetyo, Adzan Jati Pratama, Wahyudi Prawibowo, Hartanto Priwintoko, Baharudin Purwati, Wiwik Putra, Mileno Marandria Putri, Farika Tono Rahmadi Yotenka Rahmat Doni Widodo Rahmawati, Maria Belladonna Rahmi Isma Asmara Putri Rama Sinatria Wisesa Reswara, Ghani Widyatna Ricky Prawira Rilo Berdin Taqriban Riski Maulana Rizal Mustofa Rochman, Muhamad Latifur Rohmatullah, Muhammad Romadhon, Saeful Rofi Rusdjijati, Retno Rusiyanto Samsul Alamsyah Perwiranegara Saputra, Bagus Ari Sendie Yuliarto Margen Siregar, Januar Parlaungan Sitanggang, Frandy A Siti Aminah Sri Nugroho Sugiyanto - Sugiyanto Sugiyanto Sugiyanto Suhartini Suhartini Ismail Suhartini Ismail, Suhartini Sukarno Sukarno Sulardjaka Sulardjaka Sulistyo Sulistyo Supriyo Suryawan, Donny Susilo Adi Widyanto Syafa’at, Imam Syafei, Joshua W. Tavan Faiz Dhiahaqi Tezara Cionita Thesar Aditya Nurcholis Toni Prahasto Trianggoro Budisulistyo Turasno, Buang Wahid, Muhammad Abdul Wahyu Hidayat Wahyudi, Mujib Wijayanto, Juli Eri Wirawan Sumbodo Yasya Khalif Perdana Saleh Yogi Reza Ramadan, Yogi Reza Yopi Harwinanda A Yosafat Keljeski Sinaga Yosua Wijaya Yuris Setyoadi Yuris Setyoadi Yusuf Subagyo Zainal Arifin