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Sumiati Sumiati Sumiati Sumiati
Department of Chemistry, Faculty of Mathematic and Natural Sciences, Universitas Sriwijaya, Indralaya (OI), Sumatera Selatan 30662, Indonesia
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Quality Analysis of Hot Rolled Pickled and Oiled (HRPO) Products with Statistical Quality Control (SQC) And Failure Mode and Effect Analysis (FMEA) Methods (Case study: At PT Sun Rise Mill) Fauzi Dwi Satrio; Sumiati Sumiati
Budapest International Research and Critics Institute-Journal (BIRCI-Journal) Vol 5, No 3 (2022): Budapest International Research and Critics Institute August
Publisher : Budapest International Research and Critics University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33258/birci.v5i3.6218

Abstract

PT Sun Rise Mill is a company that is part of the SUNRISE GROUP domiciled in the Mojekerto area. PT Sun Rise Mill is a manufacturing company that has been established since 2018 which is engaged in the production of hot rolled pickle oil or HRPO rolled steel. PT Sun Rise Mill in every production there are still problems regarding defects that occur such as Under Pickle, Bad Trim, Protuding and Wavy Edge which affect the quality. The purpose of this study was to determine the presentation of the most dominant defects, the factors causing the defects, and the effects they caused, as well as to propose the appropriate improvements to improve the quality of hot rolled pickle oil rolled steel products. The methods used are Statistical Quality Control (SQC) and Failure Mode and Effect Analysis (FMEA). SQC tools are check sheets, stratification, histograms, paretto diagrams, scatter diagrams, control charts, and cause and effect diagrams. Meanwhile, FMEA is used as a proposal to improve the results of the cause-and-effect diagram. Based on the results of research on SQC, the most dominant defects were Under Pickle (50.86%), after that Bad Trim (22.63%), Wavy Edge (18.76%), and Wavy Edge (7.73%). Based on the results of analysis and calculations on FMEA, it is known that the problem causing disability with the highest RPN value of 294 is the human factor with the cause of the operator being less careful in the washing steps when mixing HCL is not appropriate. Recommendations for improvements that can be made are by conducting periodic monitoring when mixing HCL.
Co-Authors A. Amiruddin A. Mardatilah M Aan Sugianto Abu Thalib Adelia Eka Putri Adie Kurbani Adinda Maharani Ahmad Syapawi Aisyah Aisyah Albertus Purwaka Alifiah Nurachmana Alya Nurul Pertiwi Amelindha Vania Amiruddin Amiruddin Andi Alisa Alsa Andika, Fauziah Anny Rosiana Masithoh Anwarsani Anwarsani Any Noegroho Arif Munandar Auliya Ika Pratiwi Ayu Ramadani Bayu Samudra D. K. Purnamasari Dela Fatmala Dhinda Arifa Dika Ankholla Dini Berlian Dion Silvia Adi Saputra Dzulfikar Al-Muhtadi Edi Wibowo Ermini Ermini Ernani Lubis Erwan Erwan Erwin Arief Rochyat Esti Yunitasari Etty Zuliawati Zed Eva Marin Sambo Fadhilah Salsabila Fadlin Fajri Tanjung Faradiba Faradiba Farid Mukhtar Sayfullah Fatchur Rohman Fauzi Dwi Satrio Febriana Sari Fina Aprilia Fitriatus Sholeha G. Sedana Girsang, Lasmery Rosentauly Meissalinya Hadyanto Hadyanto Haning Hasbiyati Harizal Harizal Haryanto Haryanto I Dewa Gede Rama Putra I Dewa ketut Raka Ardiana I Ketut Gede Wiryawan I Ketut Suada I Ketut Suamba I. W. Tika Iksal Iksal Irma Nur Azizzah Isman Isman Jessica Yuli Hana Junarti Junarti Kristina Yuniarti La Sahidin Lavega Lavega Lestari Lorna Lolo Lestari Okta Ambarati Levi Alkausar Lilis Fatmawati Linggua Sanjaya Usop Liza Laroza M Rifqi Mahmuda Manogari Sianturi Martha, Lidya Mayliza, Riri Miftakhul Ula Misnawati Misnawati Mochammad Fathan Yuda Haryono Moh. Ali Albar Muhamad Uu Sutisna sutisna Muhammad Alfafa Rizky Muhammad Arsyad Muhammad Fajar Hidayat, Muhammad Fajar Muhammad Haikal Fikri MUHAMMAD ILHAM Muhammad Purnomo Muhammad Zuhidayat Mumtahanah Mumtahanah Nabila Salwa Nensy Megawati Simanjuntak Nova Aziza Nurhayu Nurhayu Nurhidaya M Nurmalasari, Nurmalasari Nuzulul Rahmi, Nuzulul Nya Daniaty Malau Paradika Rossadi Pardi Pardi Pasoni Mustafa Muhani Patrisia Cuesdeyeni Pipi Diansari Prakasiwi, Defitri Rahma Adeliya Putri Rahmi Dewanti Palangkey Ratna M Ratri Pramudita Rendra Khaldun Resti Resti Revias Ridwan Rahimi Rizki Prasetya Person Roni Putra Wijaya Rosdiana Syamsuddin Rr.Sri Nuriaty Ruliyani Ruliyani Rumsina Lubis Rusli Rusli Ruslinawati Ruslinawati Salman Al-Haritsi Samuel Gideon Sandi Pratama Sapta Raharja Sayyidina Hamzah Seprianus Seprianus Septina Severina Lumbantobing Shara Anjani Shilsilah Nurfadilah Asmi Simanullang, Ester Siti Mujanah Sitti Satriani Is Sri Endang Anjarwani Sri Widya Astuti Abidin Sugiarti, Cucu Suhada Suhada Suratno Suratno Susanti, Febsri Syamsuhaidi Syamsuhaidi Syamsul Syamsul Syarifa Wahidah Al Idrus Taat Guswantoro, Taat Tabhan Syamsu Rijal Tiara Nuriyah Sani Tjokorda Suwhendra Binetra Ummu Aidah Vivi Jesa Devita Putri W. Windia Wahdaniya Wahdaniya Wahyuningsi Oron Widya Hermana Wiwin Winarsih Yasen, Syahruddin Yayuk Andayani Yemima Filadelvia Sinaga Yenny Okvitasari Yesni Nopy