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Journal : Metris: Jurnal Sains dan Teknologi

 1 
Upaya Peningkatan Kualitas dengan Menggunakan Analisis Siklus PDCA pada Perusahaan Otomotif BASUKI
Metris: Jurnal Sains dan Teknologi Vol. 24 No. 01 (2023): Juni
Publisher : Prodi Teknik Industri, Fakultas Teknik - Universitas Katolik Indonesia Atma Jaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25170/metris.v24i01.4293

Abstract

Abstract In this era of globalization, the competition in the automotive industry is getting more challenging, and consumer demands are also continually increasing. This is what encourages the automotive industry to make products as perfect as possible, one of which is minimizing the level of defects in their production lines. By reducing defects, the process will flow faster without going through the repair process. But in actuality, there are still defects found in the poses of its production. This research was conducted in the welding process in the automotive industry. This paper aims to identify defects in the welding production process in the automotive industry. Then analyze the most dominant defect, find the root cause, and improve. This study uses the PDCA cycle method. The PDCA cycle is a continuous improvement model consisting of four sequential components, Plan, Do, Check, and Action. The results of this study identified five major defects in the welding process: hole nut not centered, dents, NG stud bolts, NG parts, and non-stick spots. The average defect per month is 110 defects, and the dominant defect is the non-centered nut hole of 63.8 defects (58%). The root cause is when the part setting stopper position is unstable. The improvement made is adding a locator pin cylinder hole nut to stabilize the position. The results of this improvement can reduce welding defects to 58.5 defects per month, and the average defect hole nut is not centered by 3.5 defects (6%). So the PDCA cycle is very effective in efforts to improve product quality.   Keyword : PDCA, Plan-Do-Check-Action, continuous improvement, kaizen, defects.
Co-Authors Aan Hasanah Abbas, Dirvi Surya ABDURRAHIM Adang Hambali Afif Septian Ardiansyah Agung Samudra AHFANDI, ACHMAD Ahmad Chandra Aditiya Ahmad Fathoni Ihsan Ahmad Hilman Ahmad Ilham Tanzil Ahmad Ilham Tanzil Alfiati Nurrokhmini Ali Hasbi Ramadani Alvian Dwi Jayanto Amirulloh, Muhammad Aldy Aprianto, Kukuh Arif Irfa'i, Mohammad Arif Rahman Hakim ARIF RIYANTO Arifin, Bambang Samsul ARY SISMIANI Aulia, Triana Zuhrotun Aura Zahra Rizkillah Latif Avrillia Susanto, Devani Azhar Destiawan, Hisyam Badriyah ‘Izatul Isnaini bara, Brilliant Bemby Navita Bety Etikasari, Bety Cahyono, Aris Tri Dewi, Vininda Febri Rismana Dian Anisa Rokhmah Wati Dian Wildan Dwi Istiningsih Dwi Jatmoko Efendi, Teguh Efita Nadine Anggraini Eghi Dwi Yulianto Eka P.S EKO WAHYU NUGROHO Eko Wahyu Nugroho, Eko Endang Sri Wahyuningsih, Endang Sri Erlinda Sonia, Lucya Faisol Hamid, Faisol Fajar Isbakhi, Ari Fajar Satriya Hadi Feri Hariyanto Hadi, Fajar Satriya Haditsa Qur'ani Nurhakim Hamdani Hariono , Mohammad Harsing Hasbi R, Ali Hidayatullah, Raihan Himmatul Khasanah Ilyas Rohili Ima Nur Syamsiah Insanul Haq, Fathan Irfan Ardiansyah Irwan Ruswandi Isnan Rijibillah Isra' Nuur Darmawan Jafri Nur Fahmy Idlain Akbar Putra, Mokhammad Johanes Bonivasius Muda Joko Purwanto Kartika Sari, Vega Khairunisa, Rahmi Wilianti Kristiyanti Putri, Widya Kuat Kurniawan, Mochamad Kurniawan, Mochamad Difa Latif, Arifin Listya Purnamasari Luqman Hakim Ansori M. Munib Rosadi MAMAT RAHMAT Mandala, Marga Melati Harmia Putri Mikrad mikrad Minto Mochamad Arif Irfa'i Mochamad Arif Irfa’i Mohamad Zulman Hakim Mohammad Munib Rosadi Muflihah, Nur Muhammad Edwin Rachmanudin Muhammad Erihadian Muhammad Iqbal Mubarok Mulyadi Munib Rosadi, Mohammad N.F.A, Fatma Ayu Nainggolan, Jeremia Rade Mikhael Neneng Nurlaila Ngainnur Rohmah, Siti NOVALDY, RAMSYAH NOVIYANTI Nugraha, Moch Robbi Nurdiana Widjayanti, Fefi Nurhaeni, Komala Nurhidayati Oktaviani Windra Puspita, Oktaviani Windra Pambudi, Januar Eky Piah Anggela Prasetyo, Rahayu Puji Rahayu Purboyo, Purboyo Purnama Sari, Retno Qiqi Yuliati Zakiah Rachman Ali Rafid Afkar, Muhammad Rahmi Widyanti Ratih Apri Utami Retno Eka P Retno Eka Pramitasari Rhamdania, Nadini Ristiyani, Indrastuti Budi Rita Dewi Triastianti Rudi Santoso SANI FATIKA Satriya H, Fajar Siregar, Indra Gunawan Siti Chanifah Sri Sugiarti Sudarmanto, Eko Sumarsono Supiana Susatyo Adhi Pramono, Susatyo Adhi Sutan Alif Widiarto Tania Febrianti Taufiq, Darissalam At Triatmi Sri Widyaningsih Vega Kartika Sari Vega Sari Warsiyah Wibowo, Bagus Setya WIDOWATI Widya L, Jati Wijaya Heru Santosa, Wijaya Heru Yanuar Chandra, Tofik Yohana Nursruwening, Yohana Yuliantoro , Agus Yunio Dwi Arizki Zohan Ardiansyah Zuhrafi Zuhdi Zulfikar, Rizka