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All Journal JURNAL INTEGRASI Manutech : Jurnal Teknologi Manufaktur Integrated Science Education Journal Dulang: Jurnal Pengabdian Kepada Masyarakat Jurnal Pengabdian Masyarakat Bangsa Prosiding Seminar Nasional Inovasi Teknologi Terapan Jurnal Inovasi Teknologi Terapan
Ariyanto Ariyanto
Politeknik Manufaktur Negeri Bangka Belitung
Agriculture, Biological Sciences & Forestry Arts Humanities Civil Engineering, Building, Construction & Architecture Computer Science & IT Control & Systems Engineering Economics, Econometrics & Finance Education Electrical & Electronics Engineering Energy Health Professions Industrial & Manufacturing Engineering Law, Crime, Criminology & Criminal Justice Mathematics Mechanical Engineering Medicine & Pharmacology Nursing Physics Public Health Social Sciences Other

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PENGEMBANGAN MEDIA PEMBELAJARAN PRAKTIK BONGKAR PASANG POMPA SENTRIFUGAL DI POLITEKNIK MANUFAKTUR NEGERI BANGKA BELITUNG Ridho Syahputra, Muhamad; Rafly, Rafly; Ariyanto, Ariyanto; Masdani, Masdani
Prosiding Seminar Nasional Inovasi Teknologi Terapan Vol. 5 (2025): Prosiding Seminar Nasional Inovasi Teknologi Terapan
Publisher : Politeknik Manufaktur Negeri Bangka Belitung

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Abstract

Centrifugal pumps are one type of pump that is widely used in industry and everyday life. This learning media is designed to provide a comprehensive understanding of the working principles, components, and applications of centrifugal pumps. In the working principles section, it is explained how centrifugal pumps move fluids using centrifugal force generated by a rotating impeller. Fluids enter through the inlet and are accelerated by the impeller, then released through the outlet with higher pressure. The main components of centrifugal pumps such as impellers, casings, shaft seals, and bearings are also explained in detail. Each component has an important function and role in pump efficiency and performance. In this final project, the author developed a learning media for pump disassembly and assembly to meet the material achievements in the syllabus. The methods used in this final project are data collection, identification of component needs, development of plans, creation of learning media, trial of learning media and implementation. After the development of learning media, it is hoped that the learning of the practical course on pump component disassembly and assembly and repair can be met so as to increase knowledge and understanding as well as skills for students.
PENERAPAN METODE ROOT CAUSE FAILURE ANALYSIS DAN PENGUJIAN PADA PERBAIKAN QUICK TOOL CHANGE SYSTEM DI MESIN FEHLMANN P18s Feriadi, Indra; Ariyanto, Ariyanto; Daffa, Muhammad; Arwansyah , Rifki
Prosiding Seminar Nasional Inovasi Teknologi Terapan Vol. 5 (2025): Prosiding Seminar Nasional Inovasi Teknologi Terapan
Publisher : Politeknik Manufaktur Negeri Bangka Belitung

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Abstract

This study aims to analyze and repair damage to the Fehlmann P18s milling machine No. 04 used in the Mechanical Laboratory of Polman Babel. The machine was inoperable due to electrical system failure and a malfunction in the Quick Tool Change System (QTCS). A Root Cause Failure Analysis (RCFA) method using the 5 Why analysis was applied to identify the root causes. The investigation revealed failures in electrical components such as contactors, selector switches, push buttons, fuses, capacitors, and diodes caused by unstable current. Furthermore, the QTCS could not clamp the tool holder properly due to corrosion on spindle components, bearings, and housing. The repair process involved replacing and cleaning damaged parts, followed by re-testing including geometric and functional tests. The testing showed that the machine was successfully restored to its operational state and complied with geometric precision standards. As a preventive measure, a time-based preventive maintenance plan was developed for both the electrical system and the QTCS to avoid recurring failures. This project proves that the RCFA method is effective in analyzing machine issues systematically and comprehensively.
PERBAIKAN COUPLING PADA POROS GRINDING WHEEL MESIN GERINDA DATAR REFORM PSGS-4070 AH Saputra, Aldi Yusuf; Aisyah, Ratu; Yudo, Eko; Ariyanto, Ariyanto
Prosiding Seminar Nasional Inovasi Teknologi Terapan Vol. 5 (2025): Prosiding Seminar Nasional Inovasi Teknologi Terapan
Publisher : Politeknik Manufaktur Negeri Bangka Belitung

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Abstract

The Reform PSGS-4070 AH surface grinding machine in the Mechanical Laboratory of the Bangka Belitung State Polytechnic of Manufacturing is experiencing issues with the grinding wheel not rotating and producing abnormal sounds when activated. Due to this malfunction, the surface grinding machine cannot be used for learning and production processes. The final project aims to identify the cause of the damage and repair the grinding wheel on the surface grinding machine using observation, manual book study, interviews with technicians, and 5 Why analysis methods. The repair was carried out through identification, disassembly, replacement of damaged components, and reassembly. Post-repair testing showed that the grinding wheel had returned to normal rotation, and the abnormal sounds had disappeared. This project also recommends preventive maintenance to maintain the performance of the machine.
IDENTIFIKASI DAN PERBAIKAN KERUSAKAN MESIN BUBUT HORIZONTAL GEMINIS NO. 19 MENGGUNAKAN METODE 5 WHY Ariel, Ariel; Meidiantara , Muhammad Rizki; Ariyanto, Ariyanto; Napitupulu, Robert
Prosiding Seminar Nasional Inovasi Teknologi Terapan Vol. 5 (2025): Prosiding Seminar Nasional Inovasi Teknologi Terapan
Publisher : Politeknik Manufaktur Negeri Bangka Belitung

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Abstract

This study aims to identify the root cause of the failure of the No. 19 Horizontal Geminis Lathe at the Bangka Belitung State Polytechnic of Manufacturing and to recondition the machine to restore its functionality. The 5 Why method was used to analyze the electrical system failure, identifying that the damage to the manual circuit motor and diode was caused by a fragile and broken on/off lever due to lack of maintenance. After component replacement and repair, geometric testing showed that the machine met the established standards. The study concludes that the 5 Why method is effective in identifying root causes and that the repairs successfully restored machine performance. Recommendations are expected to improve the availability of lathes for student practicals and enhance understanding of systematic machine repair techniques.
Analisis Baja S55C Terhadap Suhu Pemanasan Dan Media Pendingin Pada Proses Hardening Nugraha, Amelia Oktafia; Ariyanto, Ariyanto; Yudo, Eko
Jurnal Inovasi Teknologi Terapan Vol. 3 No. 2 (2025): Jurnal Inovasi Teknologi Terapan
Publisher : Politeknik Manufaktur Negeri Bangka Belitung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33504/jitt.v3i2.332

Abstract

The carbon steel chosen for this research is S55C steel which is medium or medium carbon steel. The hardening process is a heat treatment process carried out with the aim of increasing the natural hardness of metal or steel. This process is carried out at high temperatures, namely at the austenization temperature which is used to dissolve cementite in austenite which is then quenched quickly. The method used in this research is experimental. The parameters used in this research were temperatures of 880°C, 950°C, and 1020°C and used seawater, salt water, and oil as cooling media. Based on the hardness test results after the hardening process, the combination of temperature 1020°C and sea water produces the lowest average hardness, namely 24.8 HRC, and the combination of temperature 1020°C and salt water produces the highest average hardness, namely 40.
Analisis Penyebab Getaran Pada Mesin Peniris Minyak Untuk Mencegah Kerusakan Produk Keripik Bayam Milik UMKM Jabal Dinar Maulana, Adam; Ariyanto, Ariyanto; Yudo, Eko
Manutech : Jurnal Teknologi Manufaktur Vol. 17 No. 02 (2025): Manutech: Jurnal Teknologi Manufaktur
Publisher : Politeknik Manufaktur Negeri Bangka Belitung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33504/manutech.v17i02.482

Abstract

 The oil-draining machine at UMKM Jabal Dinar experienced excessive vibration issues, rendering it inoperative for approximately four years. This problem impacted the quality of the spinach chips produced. This study aims to identify the main causes of unstable vibrations in the oil-draining machine, analyze their effects on product quality, and develop improvement strategies to enhance the machine's vibration stability. The method employed was experimental, with initial vibration measurements reaching 20,83 mm/s, classified in Zone D (red) according to the ISO 10816-3 standard, indicating very high vibrations that could lead to severe damage if not addressed. Modifications were made by replacing the shaft, bearings, and pulleys, as well as performing proper alignment. The improvements resulted in a significant reduction in vibration, positively impacting product quality and extending the machine's lifespan. The study concludes that component modifications and alignment corrections effectively reduced excessive vibrations in the oil-draining machine, ultimately increasing production efficiency and reducing damage to the spinach chips.
Effect of Heat Treatment and Tempering Process on the Hardness of S55c Steel as A Cutting Blade Material for Plastic Shredding Machines Yudo, Eko; Ariyanto, Ariyanto; Erwansyah, Erwansyah; Suzen, Zaldy Sirwansyah; Sugiyarto, Sugiyarto; Dharta, Yuli; Zulfitriyanto, Zulfitriyanto
Integrated Science Education Journal Vol 7 No 1 (2026): January
Publisher : Cahaya Ilmu Cendekia Publisher

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Abstract

Purpose of the study: This study aims to optimize the heat treatment process of S55C medium-carbon steel by examining the combined effects of austenitizing temperature, quenching media, and tempering temperature on impact toughness. Methodology: An experimental approach was employed using quenching and tempering treatments. Quenching was performed at three austenitizing temperatures (950°C, 1000°C, and 1050°C) with three different cooling media—salt water, oil, and seawater—followed by tempering at 100°C, 200°C, 300°C, and 400°C. All heating processes were conducted in an electric furnace. Parameter optimization was carried out using the Taguchi method with an L9 orthogonal array. Mechanical performance was evaluated through Charpy impact testing, and confirmation experiments were conducted to validate the optimal parameter combination. Main Findings: The Taguchi analysis identified the optimal quenching condition at an austenitizing temperature of 1050°C with salt water as the cooling medium, yielding the highest impact toughness. Confirmation tests supported the reliability of this result. Additionally, the tempering process showed that increasing the tempering temperature decreased hardness while significantly improving toughness, indicating effective stress relief and improved ductility in the steel microstructure. Novelty/Originality of this study: The novelty of this study lies in the integrated optimization of quenching temperature and diverse cooling media, including seawater, using the Taguchi method, with a specific focus on toughness rather than hardness alone. This research provides new insights into tailoring heat treatment parameters for S55C steel to achieve superior impact resistance, offering practical guidance for more efficient and application-oriented heat treatment strategies in manufacturing industries.
ANALISIS PENGARUH TEMPERATUR DAN MEDIA PENDINGIN TERHADAP SIFAT KEKERASAN DAN KETANGGUHAN BAJA S45C PADA PISAU CRUSHER Bagus Ilham Pramudya; Ariyanto Ariyanto; Husman Husman
Prosiding Seminar Nasional Inovasi Teknologi Terapan Vol. 2 No. 01 (2022): Prosiding Seminar Nasional Inovasi Teknologi Terapan
Publisher : Politeknik Manufaktur Negeri Bangka Belitung

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Abstract

The crusher blade is the part that is used to decompose plastic waste. The crusher blade needs to be worked on to change the mechanical properties of the material to maintain resistance, namely by working on the heat treatment process. In this study, the researcher used steel material with JIS S45C grade of medium steel. Researchers will vary the hardening temperature, namely 800°C, 840°C, 880°C with cooling media using salt water, oil, and sea water. then proceed with the tempering process with a temperature of 500°C. The tests in this research are hardness testing and toughness testing. The purpose of this study is to find the highest optimal value and find out which variables have the most influence on the results. From the results of hardness testing, the highest value is found in salt water with a temperature of 880°C at 36.86 HRC and for toughness testing which has the highest value is found in oil cooling medium with a temperature of 800°C at 1.2015 joule/, and of the two variables that have the most influence on the results of hardness and toughness testing, namely the cooling medium.
ANALISIS AKAR PENYEBAB GETARAN BERLEBIH PADA MOTOR LISTRIK MESIN BUBUT GEMINIS GE5-650S DENGAN METODE FIVE WHYS M Nopal Alhafiz; Faiz Alamsyah; Indra Feriadi; Ariyanto Ariyanto
Prosiding Seminar Nasional Inovasi Teknologi Terapan Vol. 6 No. 1 (2026): Prosiding Seminar Nasional Inovasi Teknologi Terapan
Publisher : Politeknik Manufaktur Negeri Bangka Belitung

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Abstract

The electric motor of the Geminis-GE 5-650 S lathe machine experienced excessive vibration that persisted despite two bearing replacement attempts. This study aimed to identify the root cause of the excessive vibration using the 5 Whys method. Data were collected through visual inspection, vibration measurement, technician interviews, and a review of the equipment manual. The collected data were then systematically analyzed using the 5 Whys method to trace the cause-and-effect relationship until the root cause was identified. The analysis revealed that the excessive vibration was not caused by bearing failure but by wear on the shaft bearing seat resulting from a previous repair. The wear reduced the shaft dimensions, increased the radial clearance, disrupted rotor rotational stability, and ultimately generated excessive vibration. These findings explain why previous bearing replacements failed to eliminate the vibration, as they did not address the actual root cause of the problem. Based on these findings, shaft restoration or replacement is recommended, together with the implementation of standardized repair procedures, post-repair inspections, and also strengthening preventive maintenance program to minimize the risk of similar failures in the future.
RANCANG BANGUN MEDIA PEMBELAJARAN SIMULASI KERUSAKAN BEARING BERBASIS ANALISIS GETARAN Ari Togar Maulana; Muhamad Fikri; Ariyanto Ariyanto; Masdani Masdani
Prosiding Seminar Nasional Inovasi Teknologi Terapan Vol. 6 No. 1 (2026): Prosiding Seminar Nasional Inovasi Teknologi Terapan
Publisher : Politeknik Manufaktur Negeri Bangka Belitung

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Abstract

The development of Industry 4.0 has shifted maintenance strategies from corrective maintenance to predictive maintenance based on machine condition monitoring. Vibration analysis is widely used to detect machine failures before unexpected breakdowns occur. However, limited learning media in predictive maintenance courses reduce students' practical understanding of bearing fault characteristics. This study aims to design a vibration-based bearing fault simulation learning media to support practical learning activities. The research methods include data collection, tool design, manufacturing, assembly, and testing. The developed system consists of an AC motor, shaft, coupling, bearing housing, speed controller, and bearings with several fault conditions. The results indicate that the system can simulate inner race, outer race, and rolling element defects, producing different vibration characteristics. Therefore, the proposed learning media can improve students' understanding of predictive maintenance and vibration analysis in a practical manner.
Co-Authors . Asparian, . Adam Maulana Aisyah, Ratu Ari Togar Maulana Ariel, Ariel Arwansyah , Rifki Aswin, Fajar Bagus Ilham Pramudya Daffa, Muhammad Dharta, Yuli Dwi Kartika Pebrianti Efni, Nel Eko Yudo Erwansyah, Erwansyah Erwanto Erwanto Faiz Alamsyah Feriadi, Indra Harsono, Abimanyu Harwadi, Harwadi Helfi Rahmawati Husman Husman Ichchan Adjury Essarofy Kamala Syartina M Nopal Alhafiz M Rivai M Riva’i Masdani, Masdani Meidiantara , Muhammad Rizki Muhamad Fikri Nicola, Adyu Arya Nugraha, Aldi Nugraha, Amelia Oktafia Nurfitriani Nurfitriani, Nurfitriani Nurizka, Zalsyafina Ongki Rio Irfany Putra perdana guna darma Putra, Dika Septayama Rafly, Rafly Rahmawati, Helfi Ramli Ramli Ridho Syahputra, Muhamad Robert Napitupulu Saputra, Aldi Yusuf Sateria, Angga Sugiyarto Sugiyarto Sukarman Sukarman Suzen, Zaldy Sirwansyah Terkisah Alif Rizky Tina Yuli Fatmawati Tuparjono . vergo banarma Wahyu Dirgantara Yanti, Rahmi Dwi Yesni, Marnila Yuli Dharta Yuliana Yuliana Zaldy Kurniawan Zulfitriyanto, Zulfitriyanto