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ANALISIS PENGARUH JAM OPERASI BERBEDA TERHADAP KUALITAS PELUMAS TELLUS 32 PADA HEADSTOCK MESIN BUBUT DoALL LT 13 Ichchan Adjury Essarofy; Ariyanto Ariyanto; Indra Feriadi
Prosiding Seminar Nasional Inovasi Teknologi Terapan Vol. 1 (2021): Prosiding Seminar Nasional Inovasi Teknologi Terapan
Publisher : Politeknik Manufaktur Negeri Bangka Belitung

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Abstract

Analysis of the Effect of Different Operating Hours on The Quality of Tellus 32 Lubricants On The Headstock of DoALL LT 13 Lathes is required to determine the interval of lubricant replacement time and to determine the effect of operating hours on the quality of Tellus 32 lubricants on the headstock of doall lt 13 lathes. Lubricant is a material (usually liquid) that serves to reduce wear between two surfaces of moving objects that rub against each other. The more hours of operation, the viscosity will also increase. This is due to the shifting force of the lubricant while the machine is operating. From the results of research and analysis of linear regression for lubricant replacement is based on viscosity . This for longer lubricant replacement if, compared to the manual book lathe DoALL LT13.
REKONDISI MESIN GERINDA CUTTER vergo banarma; Putra perdana guna darma; Ariyanto Ariyanto; Tuparjono Tuparjono
Prosiding Seminar Nasional Inovasi Teknologi Terapan Vol. 2 No. 02 (2022): Prosiding Seminar Nasional Inovasi Teknologi Terapan
Publisher : Politeknik Manufaktur Negeri Bangka Belitung

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Abstract

US-350 cutter grinding machine is one of machines in workshop of Politeknik Manufaktur Negeri Bangka Belitung and functions to make and sharpen cutters. Up and down sled doesn’t move so the cutting isn’t optimal. Vacuum cleaner hose is broken so vacuum cleaner can't work. One way to restore function of damaged component is by reconditioning US-350 cutter grinding machine. Goal of final project is restore condition of US-350 cutter grinding machine to an acceptable condition based on user's standard operating. Final project carried out is to recondition US-350 cutter grinding machine by making threaded boshings, replacing flat belts and timing belts, modifying idler belts, making vacuum cleaners, replacing broken vacuum cleaner hoses and replacing motor bearings. Testing final project is done by testing vibration using vibroport, testing engine geometry using dial indicator, testing each component function and testing accuracy. Test results show condition of cutter grinding machine has functioned well to operating conditions can be accepted by operating user. Condition in question is sledding of engine head has moved, vacuum cleaner system has been able to suck dust, electric motor has been functioning properly and isn’t noisy based on results of testing function of bearing according to user operating standards.
PKM ALAT PEMERAS JAHE BAGI USAHA MINUMAN KESEHATAN “MBA IMA” Eko Yudo; Ariyanto Ariyanto; Zaldy Kurniawan
Jurnal Pengabdian Masyarakat Polmanbabel Vol. 3 No. 02 (2023): DULANG : Jurnal Pengabdian Kepada Masyarakat
Publisher : Pusat Penelitian dan Pengabdian Kepada Masyarakat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33504/dulang.v3i02.295

Abstract

The development of processed products from ginger has recently begun to grow, especially with the presence of the Covid 19 virus which has an impact on all countries, especially for Indonesia. Preparations made from ginger and other spices are believed to maintain stamina for the human body. Processed products from ginger ranging from ginger wedang, ginger candy and instant ginger. Some of the benefits of instant ginger for health include warming the body, relieving colds, reducing menstrual pain and many other uses. Some types of ginger that are commonly developed in Indonesia include red ginger, small and large white ginger. With the different characteristics and benefits of each type of ginger, the ginger that is often processed into powdered ginger or instant ginger is red ginger. In Bangka Belitung, especially Bangka district, Mrs. Salimah has been processing this instant ginger since3 years ago, until now she is still producing this red ginger instant drink. The problem faced by Mrs. Salamah as a community service partner is because the equipment used to produce instant ginger still uses manual or makeshift equipment so that the resulting production is not optimal. To cover the lack of partners' problems, community service will provide solutions to partners, namely in the form of TTG machines (appropriate technology) to support instant ginger production. By using this squeezer machine, Mrs. Salimah can extort 5 kg in 15 minutes compared to using her hands, 5 kg can take 30 minutes.
Analisis Pengaruh Nilai Variasi Temperatur Tempering Baja S50C Sebagai Bahan Pisau Mesin Pencacah Plastik ariyanto, ariyanto; Yudo, Eko; Nicola, Adyu Arya
Manutech : Jurnal Teknologi Manufaktur Vol. 16 No. 01 (2024): Manutech: Jurnal Teknologi Manufaktur
Publisher : Politeknik Manufaktur Negeri Bangka Belitung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33504/manutech.v16i01.292

Abstract

S50C steel is a steel with a carbon content of 0.497 - 0.53% tensile stress of at least 630 mpa. When viewed from the carbon content of the S50C material, this steel is included in medium carbon steel. The carbon range contained in medium carbon steel is between 0.3%C-0.6%C. The minimum requirement for the amount of carbon in steel that can be hardened is greater than 0.3%. By referring to the amount of carbon contained in S50C steel, it can be said that S50C steel can be hardened process.  The hardening process is carried out at a temperature of 800 0 C, a temperature of 840 0 C and a temperature of 8800 C, with cooling media being salt water, oil and seawater. After the hardening process is carried out the tempering process at a temperature of 100 0 C, 200 0 C 300 0 C, 400  0 C  and 500 0 C,the whole heating process uses an electric oven. The overall parameters of the hardening process are optimized using the Taguchi method. Obtained optimal parameter values at a temperature of 880 0C with a brine-water cooling medium. The average hardness obtained before the tempering process was 56.84 HRC and the highest tempering result was 55.95 HRC the lowest result was 35.15 HRC.
Pengaruh Variasi Waktu Operasi Mesin Terhadap Perubahan Nilai Viskositas Dan Total Acid Number Untuk Pelumas Gearbox Putra, Dika Septayama; Ariyanto, Ariyanto; Feriadi, Indra
Jurnal Inovasi Teknologi Terapan Vol. 1 No. 1 (2023): Jurnal Inovasi Teknologi Terapan
Publisher : Politeknik Manufaktur Negeri Bangka Belitung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33504/jitt.v1i1.20

Abstract

Lubricating is one of the methods to prevent temperature rise and wear due to friction among gearbox components. The lubricant quality is an essential factor in ensuring lubricant functions optimally. Long-term use of the machine changes lubricant quality, which can be measured by viscosity parameters and Total Acid Number (TAN). This research aims to determine the effect of machine operating time on viscosity and TAN lubricant changes of milling machine gearbox heads (Headstock) used for educational purposes. The study used a quantitative research method in which data was collected using statistical data analysis tools and selecting a random sampling. Forty samples of Shell Tellus 46 lubricant were taken every 5 hours for 200 operation hours with an operating temperature of 27.5-44.4°C and 300 rpm speed. Viscosity testing uses Visgage and Fluidscan to check TAN. Data analysis using a simple linear regression analysis method with the statistical software Minitab 21.3. The results showed that operating time had a significant effect on: 1) a 95% change in viscosity value with 3.67 cSt (7.39%) decline or 0.018776 cSt per operation hour; 2) 99.34% change in TAN value with 0.27 mg KOH/g (16.56%) increase or 0.001297 mg KOH/g per operation hour.
Analisis Pengaruh Campuran Pelumas Tellus 32 Dan Minyak Kelapa Sawit Dengan Pelumas Tellus 32 Terhadap Total Acid Number Dan Viscositas Nugraha, Aldi; Ariyanto, Ariyanto; Sateria, Angga
Jurnal Inovasi Teknologi Terapan Vol. 1 No. 1 (2023): Jurnal Inovasi Teknologi Terapan
Publisher : Politeknik Manufaktur Negeri Bangka Belitung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33504/jitt.v1i1.53

Abstract

Lubricants are chemical substances that are generally in liquid form, which are used in frictional components. Its function is to reduce friction, reduce wear, reduce vibration, maintain the age of the tool or component and maintain temperature during operation. The purpose of this study was to determine the effect of a mixture of lubricants on TAN (Total Acid Number) and viscosity, and to determine the effect of time on TAN (Total Acid Number) and viscosity. It was carried out with 5 different concentrations of the mixture, namely 100:0, 80:20, 90:10, 95:5, 0:100 then the concentration of this mixture was tested on the headstock gearbox of a conventional lathe DoALL LT 13 for 21 hours at each concentration, then the test is carried out on the lubricant sample repeated 3 times every 1 hour. The viscosity test on lubricating oil samples was carried out at 40°C and the TAN (Total Acid Number) test was carried out at room temperature. This research was conducted using the ANOVA method and it was concluded that the analysis showed that mixing and time had a significant effect on TAN (Total Acid Number) and viscosity.
Implementasi Pemeliharaan Preventif di Bengkel Pelabuhan Perikanan Nusantara Sungailiat Kabupaten Bangka Sukarman, Sukarman; Riva’i, Muhamad; Nurizka, Zalsyafina; Feriadi, Indra; Ariyanto, Ariyanto; Aswin, Fajar; Harwadi, Harwadi
Jurnal Pengabdian Masyarakat Bangsa Vol. 2 No. 10 (2024): Desember
Publisher : Amirul Bangun Bangsa

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.59837/jpmba.v2i10.1877

Abstract

Bengkel Pelabuhan Perikanan Nusantara (PPN) Sungailiat menyediakan layanan perbaikan alat produksi nelayan. Kurangnya pemeliharaan terhadap mesin-mesin yang ada menyebabkan seringnya terjadi kerusakan mesin yang berakibat pada terganggunya layanan tersebut. Kegiatan pengabdian ini bertujuan untuk merancang dan mengimplementasikan program pemeliharaan preventif di Bengkel PPN dengan melibatkan operator mesin melalui pendekatan pemeliharaan rutin dan berkala. Metode yang digunakan mencakup identifikasi mesin kritis, perencanaan, penjadwalan, dan pelatihan personel. Program pemeliharaan ini diterapkan pada mesin bubut dan mesin frais. Rancangan program pemeliharaan yang dihasilkan berupa kartu pemeliharaan preventif (PM check list) harian dan inspeksi berkala 6 bulanan, jadwal pemeliharaan preventif tahunan, serta pelatihan bagi personil bengkel. Hasil implementasi menunjukkan bahwa program pemeliharaan preventif ini dapat dilaksanakan dengan efektif oleh personil bengkel
Analisa Kekakuan Pelat Galvanil Ketebalan 0,6 mm Terhadap Pembentukan Bead Roll dengan Variasi Ukuran dan Bentuk Trapesium Harsono, Abimanyu; Erwanto, Erwanto; Ariyanto, Ariyanto
Manutech : Jurnal Teknologi Manufaktur Vol. 16 No. 02 (2024): Manutech: Jurnal Teknologi Manufaktur
Publisher : Politeknik Manufaktur Negeri Bangka Belitung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33504/manutech.v16i02.424

Abstract

Thin plates are a common material used in the automotive industry for vehicle panels. Galvanized metal materials are typically selected for use in vehicle panel construction due to their ductile nature, malleability, and resistance to corrosion. The function of vehicle panels is of great consequence with regard to the safety and comfort of the vehicle. The level of comfort experienced by vehicle occupants is influenced by noise, which is a consequence of vibrations generated by the engine and the road surface. The detrimental effects of excessive vibration can be mitigated by enhancing the rigidity of the panel. One method of achieving this is through the formation of a groove profile on the panel's surface, utilizing a bead roll process. The objective of this study is to ascertain the impact of variations in the width and depth of the groove, with a trapezoidal shape, on the stiffness of 0.6 mm thick galvanized plates for natural frequency response. The research method entailed the creation of an experimental design, the formation of a groove profile through the bead roll process, and the subsequent natural frequency testing of the plates using a Vibroport 80. The results of this testing were then subjected to analysis. The findings indicated that the variation in groove width and depth had no discernible impact on the plate stiffness with respect to the natural frequency response.
Analisis Penyebab Getaran pada Mesin Peniris Minyak untuk Mencegah Kerusakan Produk Keripik Bayam Milik UMKM Jabal Dinar Maulana, Adam; Ariyanto, Ariyanto; Yudo, Eko
Jurnal Inovasi Teknologi Terapan Vol. 3 No. 1 (2025): Jurnal Inovasi Teknologi Terapan
Publisher : Politeknik Manufaktur Negeri Bangka Belitung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33504/jitt.v3i1.307

Abstract

The oil-draining machine of UMKM Jabal Dinar experienced excessive vibrations, resulting in damage to spinach chips products and ceasing its operations for approximately ±4 years. This study aims to identify the primary causes of unstable vibrations, their impact on product quality, and modification solutions to enhance machine stability. The experimental method was applied through initial vibration measurements, alignment analysis, and evaluation of components such as shafts, bearings, and pulleys. Initial measurements showed vibrations reaching 56.6 mm/s, categorized as Zone D (hazardous) according to the ISO 10816-3 standard. Modifications were made by replacing bent shafts, worn-out bearings, and damaged pulleys. Post-modification results showed a significant reduction in vibration levels, improving machine stability, product quality, and exten.
Pemeliharaan Preventif Mesin Penggiling Kacang UMKM Dimsum dan Siomay di Kecamatan Sungailiat Masdani, Masdani; Ariyanto, Ariyanto; Feriadi, Indra
Jurnal Pengabdian Masyarakat Bangsa Vol. 3 No. 5 (2025): Juli
Publisher : Amirul Bangun Bangsa

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.59837/jpmba.v3i5.2794

Abstract

Kegiatan pengabdian ini bertujuan untuk merancang dan menerapkan pemeliharaan preventif mesin penggiling kacang tanah pada UMKM Dimsum dan Siomay di Kecamatan Sungailiat agar mesin dapat dimanfaatkan secara optimal, berkelanjutan, dan mendukung stabilitas produksi jangka panjang. Metode yang digunakan adalah pendekatan teknis-partisipatif melalui empat tahapan, yaitu observasi kondisi aktual mesin, perancangan sistem pemeliharaan preventif yang meliputi jadwal, daftar kegiatan, dan lembar cek, implementasi pemeliharaan secara langsung oleh tim pengabdi, serta evaluasi hasil untuk menyusun rekomendasi lanjutan. Hasil kegiatan menunjukkan bahwa kondisi awal mesin memiliki berbagai permasalahan teknis seperti screw penggiling longgar, baut sambungan kendor, debu menempel pada motor bakar, dan karat pada rangka mesin yang berdampak pada penurunan kualitas hasil gilingan dan stabilitas operasi. Implementasi pemeliharaan preventif dapat mengembalikan performa mesin mendekati kondisi optimal, serta mengurangi potensi kerusakan mendadak. Dengan demikian, kegiatan ini dapat dijadikan model pemberdayaan UMKM melalui peningkatan keterampilan teknis dan pembiasaan pemeliharaan rutin untuk menjaga kualitas produk secara konsisten dan mendukung keberlanjutan usaha mereka di bidang industri makanan olahan.