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Agung Nugroho
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Journal : Green Engineering: Journal of Engineering and Applied Science

 1 
Development of Predictive Maintenance Framework Using IoT-Enabled Sensor Networks to Minimize Energy Losses in Manufacturing Plants Agus Suwarno; Wiyanto Wiyanto; Agung Nugroho
Green Engineering: International Journal of Engineering and Applied Science Vol. 1 No. 4 (2024): October: Green Engineering: International Journal of Engineering and Applied Sc
Publisher : International Forum of Researchers and Lecturers

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.70062/greenengineering.v1i4.252

Abstract

Energy efficiency has become a critical focus in manufacturing plants due to rising operational costs and increasing environmental concerns. The growing importance of energy management is driven by the need to reduce energy consumption, lower emissions, and enhance overall operational efficiency. Traditional maintenance practices, such as reactive and preventive maintenance, often lead to unnecessary downtime, high repair costs, and inefficient energy usage. In contrast, predictive maintenance (PdM), supported by Internet of Things (IoT)-enabled sensor networks, offers a proactive approach to minimizing energy waste by predicting equipment failures before they occur. This study develops a predictive maintenance framework using IoT-based sensor networks to optimize energy usage and reduce energy losses in manufacturing plants. The research begins with an overview of IoT sensor network architectures and their applications in industrial automation, including sensors such as temperature, vibration, and pressure sensors. It explores predictive analytics techniques, such as machine learning and artificial intelligence, used for failure prediction, which are key to enhancing energy efficiency. The study emphasizes how predictive maintenance contributes to industrial sustainability by reducing carbon footprints and optimizing energy consumption. The research methodology involves the installation of IoT sensors in critical machinery, real-time data analysis using machine learning algorithms for failure prediction, and energy consumption measurement before and after implementing IoT-based interventions. The results show significant improvements in energy consumption efficiency and operational productivity. Predictive maintenance led to reduced unplanned downtime, increased equipment reliability, and a more sustainable manufacturing process. However, challenges such as sensor integration, initial setup costs, and data security concerns were identified. The study concludes with recommendations for integrating IoT-based predictive maintenance systems into manufacturing plants to further optimize energy usage and promote sustainability.
Co-Authors 5Indah Gita Cahyani Achmad Gegi Prasetyo Ade Evriansyah Lubis Adhi Setiawan Adi Mulyadi Agung Nugroho Agus Soeprianto Agus Suwarno, Agus Ahmad Al Munawar Ahmad Al Munawar Ahmad Gawdy Pranosa Akhmad Pandhu Wijaya, Akhmad Pandhu Alfika Awatiszahro Amrizal Amrizal Amrul Amrul Ananda andreas dharma shadana Andayani, Gitalisa Anindia Sasikirana Annisa Windyani Ardana Tri Arianto Ardhiansyah Setya Nugraha Arie Rahmawati Hadiyanti Ayu Eftila Ayu Sakila Arum Aziz Khoiril Anwar Bayu Bima Pratama Bekti Dwi Haryoko Bekti Muhlisiana Esti Berlian Sabrina Bondan Respati Cekman Chanda Eliyansyah, Anisa Choirus Saadah Christian Cahya Putra Christian Damar S Christian Enggar Praswoko Cindy Septiani S Daliman Daliman Dearaini Dedy Krisbianto Defanny Defanny Del piero febrian Demaz Adithya Widharma Devi Catur Winata Dewi Ayu Lestari Dewi Nur Afifi Dewi Rizzky Mutiarasari Deyan Tiara Monika Diah Putri Kartikasari Dicky Hendrawan Doni Pastolozi Donni Pestalozi Donny Maulana Dyah Imas Cholidina Edi Patmini Edy Susena Eka Abdurrahman Eka Bayu Bachtiar Ferdiansa Eka Dwi Ratna Sari Ellyana Indriani Wulandari Ema Kurnia Winanti Erna Cipta Ningsih Esitra Herfanda Evi Puspitasari Evi Wahyuntari FAJAR FIRDAUS Fajar Mugo Raharjo Febriandana Akbar Feni Fitriani Filli Azandi Firman Tri Kurnia Fita Lestari, Riska Frida Agung Rakhmadi Giawa, Pamelius Hadi Saputra, Faizal Rangga Hadi Supratikta Hapsoro Condro Guritno Harahap, Bahder Johan Heri Yudiono Heribertus Ary Setyadi Herlin Fitriani Kurniawati Hikmatul Ulum Alawiyah Houtman Huda Rohmawati Ibnu Rusydi Ibtidau Niamilah Ihrom Fatma Saputri Ika Bayu Walujo Ikhwanul Qiram Ilham Al Ghozi Ilham Fahrirrijal Imam Mukhlis Inda Inda Puspita Sari Inda Puspita Sari Indra Permana Irma Yulianti Ismiyati Ismiyati Istaryatiningtias JAMALUDIN Jamaludin Jamaludin Jusuf Blegur Juwati Kania Valisa Karina Mardhatillah Karma Iswasta Eka Kusrini Kusrini Laksmita, Yulinda Arty Laksono Trisnantoro Lia Mareza M Rusni Eka Putra M. Nazri Janra M. Rudyanto Arief M. Rusni Eka M. Sidik M. Silmi M. Syafrie Mahfudlah Fajrie Mawardinur Meiliana Murdayani Mila Sapriani Muammar Habibila Muh Anwar Rasyid Muhammad Abdul Wahid Muhammad Ali Muhammad Anis Senoaji Muhammad Deni Kurniawan Muhammad Dicky Anwar Muhammad Husni Muhammad Nashrul Haqqi Muhammad Nurhadi Rahman Muhammad Rizky Muhammad Syaleh MUHAMMAD SYALEH, MUHAMMAD Muhammad Taufiq Muhammad Zainal Roisul Amin Nabila Aljufri Nadia Purmata Sari Nanang Tedi Nani Hartati Nara Lintan Mega Puspita Nazaruddin Sinaga Novendri, Indra Novi Eka Mayangsari Novianti Mandasari Novita Sari Novitrie, Nora Amelia Nur Aini Hidayah Nur Edy Suminarti Nur Fu'ad Nur Muhammad Nurul Hidayah Nurwinda Sulistyawati Pangestika, Rishka Paramita Putri Hapsari Prianto, Riska Primarini Dayu Ardani Purnama, Suly Aliffia Putri, Putriassani2212 R, Lutfi Irawan Rachmat Basuki Ratna Mustika Yasi Ratu Zilan Fitri Ravansa Rahman Santosa Reza Pramana Peranginangin Ria Eliza Riady, Sasmitoh Rahmad Ricky Bustami Rifaldi Maulid Rinaldi Aditya Rinto Handoyo Rismita RISMITA Rizky Dewa Putra Robiatul Adawiyah S. M. Bondan Respati S.M. Bondan Respati Salmarezka Dewiputri Santi N Kamilah Sarah Yuniantika Sari, Armenia Diah Satinem Sendie Yuliarto Margen Silvi Lailatul Mahfida Sindy Suprobowati Sipayung, Dinni Khairiah Sita Paramita Slamet Riyadi Sofyan Sofyan Sri Mulyo Bondan Respati Sri Murti Suryo Sudiro Susantono, Diannisa Paramitha Sutarti Rahayu Syaiful Abid Syntia Nusanti Tarsisius Susilo Taufik Hidayat Ramadhon Tiara Ayu Triarta Tambak Tirta Maulana Virry Grinitha Wahyu Tunggul W Wahyuntari, Evi Walito Widiyastuti Widiyastuti Widya Alfia Widya Megantoro Widyawati, Syska Wilson Novarino Wiyanto Wiyanto Yudi Royanda Putra Yulistio, Didi Yunus, Tendya Yusuf Arifin Yusuf Putra Bintang Satria Zakijah Irfin Zidan Lutfi Ramadhan Zita Sekar Graciavita Zuhriansyah, M