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Journal : Sinergi

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Positioning of quality systems in lean manufacturing: integrated approach vs independent implementation in the food industry Sitorus, Helena; Budianto, Budianto; Feri, Zefki Okta; Nurlaila, Qomarotun; Suryatman, Tina Hernawati; Fitra, Fitra
SINERGI Vol 29, No 3 (2025)
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/sinergi.2025.3.013

Abstract

Despite the widespread adoption of Lean Manufacturing (LM), its effectiveness in the food industry remains underexplored, particularly regarding the integration of the Quality System (QS). The purpose of this research is to compare QS placement and LM implementation strategies in the food industry. This study utilized a comparative approach, analyzing empirical data from four food processing companies in Indonesia over six months, employing qualitative methods (expert interviews, document analysis) and quantitative analysis. Response Surface Methodology (RSM) with the Box-Behnken design was applied for optimization, while Principal Component Analysis (PCA) identified key variables influencing Lean Manufacturing success. Two implementation strategies were compared: phased implementation with a separate Quality System (Companies A and B) and simultaneous implementation with an integrated Quality System (Companies C and D). The findings revealed that Company A achieved the highest performance, with 88% in 5S and 85% in Just-In-Time (JIT), followed by Company B with 80% in JIT and 75% in 5S. In contrast, companies C and D exhibited lower performance. PCA results indicated that PC1 (80.40%) was associated with on-time delivery and sales growth, whereas PC2 (14.47%) was linked to rejection factors. Companies A and B excelled in PC1, while Companies C and D were more dominant in PC2. These findings suggest that phased implementation of LM tools is more effective than simultaneous application. This research not only addresses a critical gap in the literature but also provides practical insights for food industry practitioners seeking to enhance operational efficiency through Lean Manufacturing.
Co-Authors Aang Wahidin Abi Rafdi Haidi Adara Maysa Ananta Pasa Ade Irawaty Tolago Adrianus Woghe Agung Wibawa Ahmad Sarwadi, Ahmad Ainah, Nur Aji Damanuri Ali Imron As, Ali Imron Amanallah, Atik Sufi Aminulloh, Izuddin Nur Andi Andriana Andi Irwan Nur, Andi Irwan Andi Zulfiana Arifin Matoka Atik Rubiati Az-Zahra, Aura Basuki, Danang Dwi Benny Diah Madusari Budi Sawitri C. I. Sutrisno Cici Darmayanti Dewi Susiloningtyas Dhani, Alife Ahmad Dhika Aditya Purnomo Doddy Setiawan Dwivani, Clarentia Enggar Dyah Nailufah Haryanti Ervita Rahma Budiyarti Fahrurrozi Fahrurrozi Fahrurrozi, Ashari Fais Hamzah Falikhatun Falikhatun, Falikhatun Faoji, Ahmad Fathulloh fathulloh Feri, Zefki Okta Fipka Bisono Fitra Fitra, Fitra Ginting, Rika Mei Hayani Gunawan Gunawan Hanifah, Lilik Harahap, Ahmad Taufiq Harijadi, Karina Hariyanto Soeroso Hasibuan, Renika Helena Sitorus, Helena Heny Suprastyani Herison, Catur Herlina Herlina Heroe Wijanto Hura, Hidayati I Putu Arta Arta Wibawa I Putu Sindhu A I Wayan Yasa, I Wayan I. K. Suastika Ifan Wiranto Ilham Ramadhan Nasution, Ilham Ramadhan Indra Harwanto P Irdam Riani, Irdam Ita Izlina Jali, Wa Joni Pranata Kharismawan Dwi Febrianto KHOIRUN NISAK Laila, Julianto Lanto Mohamad Kamil Amali Linayati, Linayati M. Jundy Auzan Fanony Meida Perwira Antartika Moch.Izzul Fikri Hidayah Moh Kamil Amali, Lanto Mohammad Bahrus Syakirin Muditha, I GD Nyoman Muhamad Ari Muhammad Dimyati Muhammad Idris Muhammad Naufal Rafi Muhammad Ramli Mukhtar Latif Mulyadi, Roni Mulyasari, Julisa Ginti Munier, Muhammad Taswin Ningsih, Marsudi Lestari Noor, Fauzian Nugroho, Oppie Eka Dian Nurvita Arumsari Okticah, Anggi Owen De Pinto Simanjuntak Prabowo, Fadillah Pranowo Sidi Primaningtyas, Widya Emilia Purba, Rolita C. Purba, Rolita Christina Purnama, Yessa Satria Chandra Purwanti, Eny Wahyuning Putra, Teguh Dwi Putu Sindhu Asmara Qomarotun Nurlaila, Qomarotun Rachmawati, Fifi Ayu Dwi Ramdhani, Fathiya Fitri Rena Riza Umami Renanda Nia Rachmadita Rikardus Watu Rina Maulina Rita Suhadi Rizal Indrawan Romadi, Ugik Roziqin, Roziqin Ruswandi, Andi Said, Rian Mohamad Samantha, Fikri Islami Sandy Amrullah Sardi Sardi Sari, Miliza Mayang Sebrina Sidqi Shavira Setiadi, Hafid Siagian, Ernita Simanjuntak, Owen De Stanly W. Alexander Suhirmanto Suhirmanto Sumardiyono Sumardiyono Suparjo Supriatna Supriatna Suryanti Suryanti Suryatman, Tina Hernawati Susilo, Joko Hadi Syahira Diphda Elvira Syahputra , Heri Enjang Tri Yusufi Mardiana Ukkasah, Sangga Aritya Uswatun Hasanah Wahyudi Wahyudi Warsodirejo, Pandu Prabowo Wijianto, Heri Ariadi Yasin Mohamad Yenni Okfrianti Yusak, Yuniarti Zulkarnaen, Zuliana