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Rika Ampuh Hadiguna
Universitas Andalas
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Cost of Quality Models in Continuous Production Systems with Deteriorating Quality: A Review and Research Agenda Irna Ekawati; Alizar Hasan; Feri Afrinaldi; Insannul Kamil; Rika Ampuh Hadiguna
Performa: Media Ilmiah Teknik Industri Vol. 25 No. 1 (2026): Performa: Media Ilmiah Teknik Industri
Publisher : Industrial Engineering Study Program, Faculty of Engineering, Universitas Sebelas Maret (UNS)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20961/performa.v25i1.2758

Abstract

Cost of Quality (CoQ) is a critical tool in quality management, widely used to identify, evaluate, and optimize quality-related costs. While CoQ models such as the Prevention-Appraisal-Failure (PAF), Activity-Based Costing (ABC), Crosby, Opportunity Cost, and Process Costing have been extensively applied in discrete manufacturing systems, they remain underdeveloped for continuous production systems that exhibit time-dependent quality deterioration. This literature review explores the applicability of existing CoQ models to continuous and deteriorating systems. The analysis reveals that most CoQ models assume static failure behavior and do not accommodate gradual degradation or dynamic input quality. Among the models reviewed, the Opportunity Cost model is found to be the most conceptually aligned with dynamic loss due to declining quality, while ABC can complement it by tracing cost drivers linked to quality-related activities. Furthermore, this study outlines the potential of combining these models into a time-dependent dynamic CoQ framework, integrating deterioration functions and quality thresholds. Such a model could better represent the trade-off between prevention investments and the economic losses due to quality decay. Methodologically, this study employs a systematic literature review and comparative analysis to evaluate and synthesize prior CoQ models. The significance of this research lies in addressing theoretical and practical gaps in CoQ modeling for continuous production, which is increasingly important for industries striving for efficiency, competitiveness, and sustainability. This review ultimately provides a conceptual foundation for developing a mathematically optimized CoQ model for continuous systems, with potential validation through biogas production case studies
Co-Authors A. Heri Iswanto Afri Adnan Afrinaldi, Feri Afrizal Afrizal Agus Sutanto Agus Wibowo Agus Wibowo Agus Wibowo Ahmad Syafruddin Akbar, Ricky Al Fajri Alexie Herryandie BA Alexie Herryandie Bronto Adi Alfadhlani Alizar Hasan Amrina, Elita Andrew Kurniawan Vadreas Anugrah, Ibnu Arham, Aulia Asmuliardi Muluk Astiena, Adila Kasni Aulia Rahman AZIZAH, NURUL QOLBI EL AZMI, AZMI Azmi, Azmi Berry Yuliandra Budi Rahmadya Dedet Deperiky Dedy Irfan Des Indri Prihantony Desto Jumeno Deswinda, Novi Dicky Fatrias Difana Meilani Dina Rahmayanti Elita Amrina Eri Wirdianto Fadilla Azmi Faisal Ashar Fajril Akbar Farida Yani Firwan Tan Ghani Arrasyid Zulkarnaen Gunarif Taib Gunarif Taib Hafizah Hanim Hanalde Andre Hardiansyah Hardiansyah Hardisman Hariselmi Hariselmi Henmaidi Henmaidi Henmaidi Henmaidi Henmaidi, - Henmaidi, Henmaidi Hermiza Mardesci Heru Fahrudin Faiz Hilma Raimona Zadry Honesti, Dea Humala Napitupulu Ikhwan Arief Imansuri, Febriza Imelda Yunita Indrapriyatna, Ahmad Syafruddin Insannul Kamil, Insannul Irfan Suliansyah Irna Ekawati Jonrinaldi Kamil, Insannul Kimberly Febrina Kodrat Lady Lisya Lady Lisya Laksono, Heru Dibyo Lee, Tzong-Ru (Jiun-Shen) Leffy Hermalena Lusi Susanti Luthvina, Ridha Machfud Machfud Malikul Mulki Nasni Marimin , Marimin Marimin Marisa, Julia Masruri Masruri Masruri Masruri Masruri, - Meilizar, Meilizar Meilizar, Meilizar Melinda Noer Mia Monasari Mia Monasari Muhammad Arif Muhammad Arif Muhammad Faisal Muhammad Ruhul Muluk, Asmuliardi Nadia Yefika Nesti, Lisa Nikorn Sirivongpaisal Nilda Tri Putri Nofialdi, Nofialdi Nofialdi, Nofialdi Nofirza, Nofirza Novi Deswinda Novizar Nazir Ophiyandri, Taufika Ophiyandri, Taufika Patrisina, Reinny Patrisina, Rienny Pattasang Pattasang Prihantony, Des Indri Prima Fithri Putra, Havis Dwi Putra, Yocky Syaida Adha Putri, Ratna Effiliani RAHMAT SYAHNI Rahmat Syahni Rahmi Ramadhany Rakha Satya Idsan Ramadhany, Rahmi Ranny Medola Putri Ratna Effiliani Putri Redha Yusnil Refdinal Nazir reinny patrisina Ridha Luthvina Rima Semiarty Rudy Fernandez Ruri Kurnia Ruri Kurnia, Ruri Sabda Alfath Salsabila, Syafira Sandra Melly Santosa Santosa Santosa Santosa Santosa Siregar, Rahmad Syukur Sirivongpaisal, Nikorn Suci Oktri Viarani Suci Oktri Viarani, Suci Oktri Sukaria Sinulingga Sukma Nirad, Dwi Welly Tanjung, Lailatul Syifa Taufik Taufik Taufik Trinda Farhan Satria Trisna Mesra Trisna Mesra, Trisna Tzong-Ru (Jiun-Shen) Lee Wahyudi Winny Zilkhalida Hadi Wisnel Wisnel Yan Heryandi Yani, Farida Zulqa, Rahma