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Increasing Overall Equipment Effectiveness on 650T Injection Machines with a Lean Manufacturing Approach Suhendra, Suhendra; Tri Ngudi Wiyatno
Jurnal Informasi dan Teknologi 2024, Vol. 6, No. 3
Publisher : SEULANGA SYSTEM PUBLISHER

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.60083/jidt.v6i3.584

Abstract

At the end of April 2024, national car sales for the domestic market were recorded to have decreased by 34.91% compared to the previous month. This negative trend, of course, disrupts company profits, including PT XYZ as a supplier of automotive components in Indonesia. This decline triggered the company to carry out cost reduction activities in the production area. However, in reality there is still a lot of waste during production, one of which is in the 650T injection molding process. The high cycle time of the injection process resulted in the Overall Equipment Effectiveness (OEE) target not being achieved. The lean manufacturing approach and DMAIC cycle as a research method aims to identify non-value added activities as well as make improvements by reducing the injection process cycle time from 86 to 57 seconds. These improvements made the OEE target for the 650T injection machine achieved because it increased from 67.9% to 76.3%.
Upaya Penurunan In Line Scrap Pasting Process Melalui Penerapan Konsep Kaizen (Studi Kasus di Industri Automotive Baterry) Darmawan, Heru; Wiyatno, Tri Ngudi
JURNAL TEKNIK INDUSTRI Vol. 1 No. 2 (2020): JURNAL TEKNIK INDUSTRI : NOVEMBER 2020
Publisher : DPPM UNIVERSITAS PELITA BANGSA

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Abstract

PT. XYZ is a manufacturing company that produces motorcycle and car batteries. In carrying out the battery manufacturing process, PT. XYZ really pays attention to the quality of the products it produces. The obstacles that are still faced at PT. XYZ, namely the still high scrap rate, which is 2.27%, with the dominant scrap being plate scrap, which is 84%, of which 55% comes from the pasting process with the plate scrap ratio reaching 2.45%, so that this problem can reduce productivity levels and increase production costs. Therefore, we need a method that can reduce the high number of defects so that the target plate scrap ratio of 1.39% set by the company can be achieved. One way that can be done is to identify and analyze the factors causing scrap by applying the kaizen concept to the PDCA stage. Kaizen is a way of continuous improvement that involves everyone, both managers and employees, to get optimal results. From the results of the application of Kaizen with stages of 8 PDCA steps, it can be seen that the scrap rate in 2016 was 1.35% or 0.04% lower than the target of 1.39%, whereas when compared to the scrap rate in 2015 which reached 2.45%, it means that the corrective steps have been taken. This was done in particular by reducing scrap plates due to the presence of scrap because jamming plates and plate drop which dominantly contributed to scrap plates in pasting, and this was able to reduce scrap plate by 55.1% in the pasting process and from this result many benefits were obtained by the company either directly or indirect.
Analisa Ketidaksesuaian Hasil Audit Management Mutu ISO 9001-2008 ., Supriyati .; Wiyatno, Tri Ngudi
JURNAL TEKNIK INDUSTRI Vol. 2 No. 1 (2021): JURNAL TEKNIK INDUSTRI : MEI 2021
Publisher : DPPM UNIVERSITAS PELITA BANGSA

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Abstract

ISO is an international standard organization that is implemented in almost all institutions/organizations/companies, both for profit and non-profit organizations. In manufacturing companies and ISO services are one of the customer requirements. In doing work, ISO 9001 becomes a guide in carrying out all activities. Every activity that is carried out is based on procedures that have been made and standardized. To monitor the implementation of ISO 9001, internal and external audits are required. In an audit, if the activity is carried out not according to the procedure, there is a deviation/non-conformance and becomes a finding. The results of an internal audit at a company that implemented ISO 9001 2008 showed a decrease in percentage when compared to the previous period in four departments. Meanwhile, the results of the external audit/certification body found four findings in three departments, namely the control clause and the improvement clause. The final results of internal and external audits with several types of clauses can be concluded that the discrepancies found during the audit of the implementation of the ISO 9001 quality management system have not fully run according to the standards. The procedures that have been established have not been consistently carried out, control and responsibility weak handling.
Pengurangan Porosity Pada Dies Akibat Pressure Rendah Wiyatno, Tri Ngudi; Anggara, M. Hatta Ari; Nugraha, Rifal; Krismanto, Rendi; Aqbar, Ikbal
JURNAL TEKNIK INDUSTRI Vol. 2 No. 1 (2021): JURNAL TEKNIK INDUSTRI : MEI 2021
Publisher : DPPM UNIVERSITAS PELITA BANGSA

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Abstract

Total Productive Maintenance is one of the maintenance process methods developed to increase productivity in the work area, by making the process more reliable and less wasteful. This method is part of Lean Manufacturing. A common problem in TPM is due to the lack of comprehensive involvement of production operators in machine maintenance and the tendency to leave machine maintenance to maintenance. This is due to lack of standard machine maintenance, lack of training for operators, operators are less skilled in carrying out maintenance, and also inadequate working environment. A common problem nowadays is the problem of porosity in the die casting part due to incorrect TPM during prevention and operators who do not understand the potential of preventive cooling cause porosity and prevention as it starts from cooling propagating to porosity to other abnormal parts.
Tinjauan Literatur Sistematis Implementasi Total Quality Management pada Industri Manufaktur – Tren Terkini dan Arahan Masa Depan Ats-Tsauri, Muhammad Ibrahim; Setiawan, Rudy; Wiyatno, Tri Ngudi
JURNAL TEKNIK INDUSTRI Vol. 2 No. 2 (2021): JURNAL TEKNIK INDUSTRI : NOVEMBER 2021
Publisher : DPPM UNIVERSITAS PELITA BANGSA

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (847.511 KB)

Abstract

Tujuan utama dari makalah ini adalah untuk menganalisis penelitian terkini tentang Total Quality Management (TQM) di industri manufaktur dan mengidentifikasi peluang penelitian lebih lanjut. Penelitian ini menggunakan tinjauan pustaka sistematis dari artikel ilmiah terbaru (2016-2021) yang dicari dengan mengikuti kriteria inklusi dan eksklusi yang spesifik. Ditemukan tiga kategori utama tujuan penelitian, yaitu: pengembangan TQM, strategi TQM, dan dampak TQM. Beberapa tahun belakangan, riset mengenai dampak TQM adalah yang paling populer dan selalu ada dari tahun ke tahun, sedangkan riset mengenai pengembangan TQM adalah yang paling tidak popular. Penelitian ini dapat memberikan wawasan kepada peneliti, konsultan, dan manajer kualitas dalam pengembangan dan implementasi TQM di sektor manufaktur. Penelitian ini menemukan bahwa meskipun penelitian tentang bagian-bagian TQM (seperti alat TQM) sangat banyak, penelitian tentang metodologi TQM secara menyeluruh ternyata tidak banyak. Riset empiris tentang digitalisasi TQM atau yang lebih dikenal dengan Quality 4.0 bahkan belum ada, padahal sudah dipopulerkan sejak tahun 2017 setelah berkembangnya ndustri 4.0.
Pengukuran Produktivitas dengan Analisis Manpower Terhadap Hasil Produksi pada Industri Ballpoint Toyosito, Rakay Edhiargo; Ratoko, Sita Kurniaty; Wiyatno, Tri Ngudi
JURNAL TEKNIK INDUSTRI Vol. 2 No. 1 (2021): JURNAL TEKNIK INDUSTRI : MEI 2021
Publisher : DPPM UNIVERSITAS PELITA BANGSA

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (410.638 KB)

Abstract

One measure of the extent to which resources are managed and used to optimize outcomes is the definition of productivity. In companies, manpower productivity measurements are conducted to analyze and improve production efficiency. This is also done to eliminate the root cause of labor productivity problems. This research is related to productivity analysis in the stationery (pen) production industry. A common problem is inefficiency and low productivity in the Company. Therefore, analyzing productivity related to efficiency, quality and effectiveness can help the Company in overcoming this problem. The result obtained in this industry is that the productivity value is good because there is no productivity value below 1. Moreover, productivity is also effective and efficient. Effectiveness is related to output, i.e. production output, as well as efficiency related to input (input), i.e. labor. Another factor is quality.
Optimisasi Non Linear Programming Multivariat pada Perencanaan Produksi Industri Manufaktur Baja Lapis Seng (BjLS) Ats-Tsauri, Muhammad Ibrahim; Arrasyid, Ayata; Wiyatno, Tri Ngudi
JURNAL TEKNIK INDUSTRI Vol. 3 No. 1 (2022): JURNAL TEKNIK INDUSTRI : MEI 2022
Publisher : DPPM UNIVERSITAS PELITA BANGSA

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (683.147 KB) | DOI: 10.37366/JUTIN0301.1625

Abstract

The main objective of this study was to examine the potential of production planning process optimization in Zinc Plated Steel (BjLS) manufacturing industry through Non Linear Programming (NLP) simulation. The manufacturing industry in the steel sub -sector is one of the strategic industries as it is a pillar of national development. Global competition requires companies to continuously improve the efficiency of their production activities, which is heavily influenced by the production planning process. With good production planning, it is hoped that the company can optimize the use of limited resources to achieve the company's goals. This study found that the most appropriate optimization to the real situation of the BjLS manufacturing industry is multivariate NLP with constraints on production volume, production time, raw material supply and budget to purchase raw materials. This research can also provide input on the production mix that best suits the company’s resources.
Optimisasi Sistem Antrian di Era Pandemi untuk Meningkatkan Kinerja Pelayanan Stasiun Pengisian Bahan Bakar Umum (SPBU) Ats-Tsauri, Muhammad Ibrahim; Siddik, Abdullah Fawzy; Wiyatno, Tri Ngudi
JURNAL TEKNIK INDUSTRI Vol. 3 No. 1 (2022): JURNAL TEKNIK INDUSTRI : MEI 2022
Publisher : DPPM UNIVERSITAS PELITA BANGSA

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (782.659 KB) | DOI: 10.37366/JUTIN0301.3337

Abstract

From the results of observations at petrol station 34–17521 South Tambun, it was found that in a certain period there were queues exceeding the service standard of petrol stations causing customers to leave the queue. This study aims to measure the performance of gas station queues and propose a queuing line system optimization strategy with Multi Channel Single Phase (M/M/S) queuing model. Collect data using in -depth observations and interviews. Queuing data was taken for two weeks during the COVID-19 pandemic, daily from 06.00 to 20.00 WIB. From the results of the study, service optimization strategy is proposed with 3 channels at 17.00 - 18.00 WIB and 2 channels at 06.00 - 07.00, 12.00 - 13.00, 16.00 - 17.00, and 18.00 - 19.00 to reduce the number of queues at 18.00 - 19.00. to achieve gas station performance targets and maintain customer satisfaction.
Segmentasi Supplier Mempertimbangkan Kombinasi Purchasing Portfolio Matrix (PPM) - Supplier Portfolio Matrix (SPM) Pada Perusahaan Manufaktur Komponen Otomotif Rahayu, Siti; Wiyatno, Tri Ngudi
JURNAL TEKNIK INDUSTRI Vol. 3 No. 02 (2022): JURNAL TEKNIK INDUSTRI : NOVEMBER 2022
Publisher : DPPM UNIVERSITAS PELITA BANGSA

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37366/jutin.v3i02.1467

Abstract

Sustainability of the supply chain is determined by the performance of each partner in the chain. The relationship between buyers and suppliers has an important role in improving supply chain sustainability. Supplier relationship management is one of the most important supply chain related activities for most companies that work with multiple suppliers. The purpose of this study is to present strategies for supplier collaboration and improvement. appropriate supplier development strategies for each dimension are suggested. Purchasing Portfolio Matrix (PPM) - The Supplier Portfolio Matrix (SPM) for supplier segmentation and company executives can have the opportunity to use supplier collaboration and development strategies in the supply chain. Supplier segmentation uses combined PPM-SPM segmentation in the observed Indonesian manufacturing industry to be able to manage supplier relationships. This study proposes an integrative approach that includes supplier risk variables, profit impact, supplier willingness, and supplier ability as criteria for supplier segmentation. The method used in this study is the Best-Worst Method (BWM) to obtain the initial weight of supplier evaluation. The results of this study are recommendations for selecting the appropriate supplier relationship management strategy for each supplier segment.
Sosialisasi Kegiatan 3R Reduce Reuse dan Recycle di TK Kupu Kupu Mungil Desa Mekarsari Kabupaten Bekasi Simon, Gusman; Wiyatno, Tri Ngudi; Kustiwan, Susan; Darmawan, Heru
Jurnal Pengabdian Sosial Vol. 1 No. 6 (2024): April
Publisher : PT. Amirul Bangun Bangsa

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.59837/54c8wr43

Abstract

Kehidupan masyarakat urban yang padat penduduk salah satunya dapat menimbulkan masalah sampah. Jumlah sampah akan meningkat seiring dengan peningkatan jumlah produksi dan konsumsi, hal ini yang dilatarbelakangi oleh populasi penduduk dan kesejahteraannya. Peringkat teratas dari jumlah sampah yang ditimbulkan selama tahun 2023, berdasarkan jenisnya ialah sisa makanan, sedangkan berdasarkan sumbernya ialah sampah rumah tangga. Permasalahan sampah memberikan dampak yang buruk terhadap lingkungan, pemanasan global, ekosistem, juga terhadap kesehatan manusia. Hal inilah yang menjadi latar belakang dari kegiatan sosialisasi ini. Metode yang digunakan dalam kegiatan pengabdian masyarakat ini berupa sosialisasi dengan memberikan penyuluhan tentang kondisi jumlah sampah masyarakat secara kumulatif, dampaknya dan bagaimana peran masyarakat untuk melaksanakan program 3R Reduce, Reuse dan Recycle sebagai upaya pengelolaan lingkungan secara berkelanjutan. Setelah berjalannya kegiatan sosialisasi diharapkan para peserta memiliki pemahaman tentang bahaya sampah dan bersedia menjalankan program 3R secara sukarela dan mandiri. Harapannya program 3R dapat tersosialisasi secara meluas di semua lapisan kehidupan bermasyarakat.
Co-Authors ., Supriyati . Abdul Halim Anshor ADI FITRA Agustian, Sukri Aida Fitri Aji, Satria Bagus Alamsyah, Muhammad Riyan alfian, Edi Alvarezy, Ryan Alviani, Rani Aminurdin, Majid Anandartiana, Wawan Gunawan Andini Putri Riandani Andre Amara Andri Firmansyah Andrison Angelina Latuharhary, Rossy Anggara, M. Hatta Ari Anshor, Abdull Halim Aqbar, Ikbal Ardhi, Hendra Yunianto Ardiyansyah Ari Ridwan Subakti Arif Nuryono, Arif Arif Sutrisno Arnani R, Retno Dwi Arrasyid, Ayata Arum Tarina Arvita Emarilis Intani Aspandra, Rahadian Astuti, Maharani Dwi Ats-Tsauri, Muhammad Ibrahim Azhar, Muhammad Helmi B. Juliantoro, Krisna Bagusromadhan, Trisno Ajisantoso Balazi Gea Chise Midiantyka Dadang Heri Kusumah Danang Aji, Rizky Daril Euro Adrian Darmawan, Heru Dede Agus Imam Bahahudin Dendi Wahyudi Devi Artanti Devi Haryanti Dewi Kurniasih Didin Sjarifudin, Didin Dwi Indra Prasetya Dwi Prasetyo, Novian Edi Widodo erwin barita tambunan Fakhri Luthfiyana Rafif Farhan, Aan Fathoni Thohir Fathul Arifin Febrinasari, Tantry Fibi Eko Putra firmansyah, Afif Fitri Rezeki Gian Rijaldi Gusman Simon Hadikristanto, Wahyu Hadikristanto Hamzah Muhammad Mardi Putra Hardiansyah Hardiansyah Hendi Herlambang Hermawan, Dicky Heru Darmawan Heru Mulyanto Hia, Sefania Hidayah, Zulfa Zakiatul Hidayat, Ade Nurul Ifan Aly Rifqi Ikhsan Romli Indra Gunawan Indra Setiawan Indra Setiawan indrianto, elsa Indriyani Achmad, Listian Intani, Arvita Emarilis Intani, Arvita Emrilis Irvan Firdaus Irwati, Dwi Jamiyati, Ani Jimmy Alfaruqi Ramadan Josef Anis, Billy Junaedi, Putra Kartini, Tri Mulyani Krismanto, Rendi Kustiwan, Susan Lastri Sulastri Leni Ratnasari Leo, Kelvin M. Rofih Maman Hariana Maryadi, Dery Maulana, Donny Ma’mun, Mohamad Sukron Muhamad Fatchan Muhamad, Mamad Muhammad Ali Yafi Yafi Muhammad Fatchan MUHAMMAD RIZALDY, MUHAMMAD Muhammmad Rizki muhidin, asep Muslim, Ade Nasihardani, Dana Nawangsih, Ismasari Nida An Khofiyah Novi Sari Dewi Nugraha, Rifal Nugroho, Bayu Hari Nugroho, Rifal Nur Fahmi Dwiyansah Nur Ilman Ilyas Nuraini, Afra Nurastuti, Preatmi Nurhidayanti, Nisa Nurmanto, David Omanudin Omanudin Panggalih, Barleyan Simon Tatag Panji Pasatrio, RahmanPasatrio Pradini, Purnama Sakhrial Prasetya, Dwi Indra Pujianto, Hendri Pupung Purnamasari Putra Damai Galoh Putra, Alfandias Seysna Putra, Fibi Eko Putra, Hamzah M Mardi Putri Nabila Adinda Adriansyah Putri Rizki Amalia Putri, Isria Miharti Maherni Putri, Nicky Rafi, Affan Ramadhani, Yunita ramdhani, alvin Ratoko, Sita Kurniaty Rendi Fajar Utama Edri Rendi Fajar Utama Edri Renno Satrio Rezha Adhitya Fachraji Riandani, Andini Putri Rina Mutiara, Rina Risky Bambang Sutrisna Rizky Ramdani Miftahul Fadilah Rudy Setiawan Santoso, Trisno Aji Saputra, Jacky Cahaya Sari, Putri Nawang sarwo edy Sasongko, Ananto Tri Satibi, Ilham Septian Arie Prayoga Setiawan Setiawan Setiawan Siddik, Abdullah Fawzy Siti Rahayu Siti Rahayu Suara, Jaka Sudaryanto Sudaryanto SUDARYANTO SUDARYANTO Sugiyanto, Laras Ati Suhartinah, Siti Suhendra Suhendra Suhendra Suhendra Sulaeman, Asep Arwan Sumarta, Sumarta Sunita Dasman Supriyanto Supriyanto Supriyati Supriyati . Supriyati Supriyati Susan Kustiwan Sutriyanto, Dwi Syahwildan, Muhammad Syarah Rizkia Feriaty, Syarah Rizkia Tan, Emmelia Taufiq Rachman Taufiq Rachman, Taufiq Totok Yuliarto Toyosito, Rakay Edhiargo Wahyu Hadikristanto Wahyudi Hidayat, Wahyudi Widya, Adi Rusdi Widyastuti, Mega Widyawati, Dhea Nur Wiradarma, Muhammad Visnhu Wiyanto Wiyanto Yadi Haryadi Yahya, Adibah Yuli, Asnonik Yuswanto Zavero, Chicko Al