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The Heat Transfer Coefficient in a Copper Pipe Flow System Using a 40/60 Volume Ratio Ethylene Glycol/Water (EG/H2O) Blended Fluid Thiyana, Thyana; Junaedi, Ahmad; Rahman, Mumammad Arif; Sukarman, Sukarman; Khoirudin, Khoirudin; Azizah, Renata Lintang
Jurnal Teknik Mesin Mechanical Xplore Vol 4 No 1 (2023): Jurnal Teknik Mesin Mechanical Xplore (JTMMX)
Publisher : Mechanical Engineering Department Universitas Buana Perjuangan Karawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36805/jtmmx.v4i1.5570

Abstract

This study discusses the performance of Ethaline Glycol/water (EG/H2O) fluids at a volume ratio of 40/60. EG/H2O fluids are widely used as basic fluids in cooling and heating system applications. The discussion of EG/H2O fluid performance is focused on the analysis of the heat transfer coefficient and pressure drop. The study used an experimental method using a suction test made of pure copper with an inner diameter, outer diameter and length of 16 mm, 19 mm and 1500 mm respectively. The EG/H2O volume ratio at 40/60 was selected as the input parameter. Other input parameters are variations in the fluid flow rate which are regulated using a control valve at fluid flow rates of 4, 6, 8, 10.12, 14.16 and 18 liters/minute. A 2-unit tubular heater with a total capacity of 2000 W was installed on the sides of the copper pipes. A voltage regulator with a capacity of 3000 W is used to regulate the electric power by regulating the supplied voltage. Ampere pliers are used to measure amperage at the setting used. The experimental results show that the performance of the EG/H2O fluid on the heat transfer coefficient increases as the fluid flow rate increases. The highest heat transfer coefficient rate was obtained at a fluid flow rate of 18 L/minute, while the lowest value was obtained at a fluid flow rate of 4 L/minute. Pressure drops fluctuations occur as the fluid flow rate increases. Even though there is a fluctuating pressure drop, this condition does not significantly affect the friction factor, because the fluid flow characteristics occur in a turbulent manner
The Box-Behnken Response Surface Methodology Approach to Optimize Tensile Strength Load in Resistance Spot Welding Using SPCC-SD Steel Mulyadi, Dodi; Amir, Amir; Cepi Budiansyah, Ade; Sukarman, Sukarman; Khoirudin, Khoirudin; Arif Wibowo, Ludvi; Kumbarasari, Shanti
Jurnal Teknik Mesin Mechanical Xplore Vol 4 No 2 (2024): Jurnal Teknik Mesin Mechanical Xplore (JTMMX)
Publisher : Mechanical Engineering Department Universitas Buana Perjuangan Karawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36805/jtmmx.v4i2.6090

Abstract

This article describes an experimental investigation into optimizing spot welding resistance (RSW) using a spot-welding machine equipped with a dual-electrode Pressure Force System (PFS). The optimization procedure entails the incorporation of SPCC-SD (JIS G 3141), a low-carbon steel that finds extensive application in the automotive sector. With the widespread use of SPCC-SD steel, RSW is an essential process in the automotive industry for assembling body components. This study employs the Box-Behnken Response Surface Methodology (Box-Behnken-RSM) to optimize the tensile strength load (TS-load), a critical parameter in RSW, through a meticulous analysis of the interplay between Holding Time, Squeezing Time, Welding Current, and Welding Time. Through the methodical design of experiments, the collection of Tensile Strength Load data, and the application of statistical modeling via RSM, this study employs SPCC-SD steel to determine the optimal values for these variables in RSW. The results above readily offer a valuable understanding of the most significant determinants and their interrelationships, thus facilitating advancements in welding methodologies and quality control in the automotive manufacturing sector. This study employs the Box-Behnken Response Surface Methodology to investigate the impacts and interrelationships of different parameters thoroughly. It aims to enhance the TS-load using SPCC-SD steel during the resistance spot welding procedure. This research contributes to advancing welding methodologies employed in the automotive manufacturing sector.
A Comprehensive Investigation of Deep Drawing Processes for a 2-Inch Diameter Dop-pipe Cap: Numerical and Experimental Analysis Tikamori, Ghazi; Patya, Dhea Intan; Sukarman, Sukarman; Aulia Nanda, Rizki; Mulyadi, Dodi; Khoirudin, Khoirudin; Amir, Amir; Rokhman, Taufiqur; Safril, Safril
Jurnal Teknik Mesin Mechanical Xplore Vol 4 No 2 (2024): Jurnal Teknik Mesin Mechanical Xplore (JTMMX)
Publisher : Mechanical Engineering Department Universitas Buana Perjuangan Karawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36805/jtmmx.v4i2.6101

Abstract

The persistent challenges in material forming processes arise from recurrent issues encountered during the deep drawing process, particularly involving cracks and deviations from standard thickness dimensions. This article investigates the deep drawing process using both experimental and numerical methodologies. The experimental approach employs a 40-ton capacity power press machine, while the numerical method utilizes the ABAQUS student version software. SPCC-SD (JIS G3141) is the selected material for producing a Dop-pipe 2-inch diameter pipe cap in both approaches. Noteworthy findings include the highest positive and negative correlations observed in elements E 46 and E 48, with values of 0.715 and -0.933, respectively. Minimal disparities, averaging around 4.6% for all components, were evident between the experimental and numerical methodologies. The numerical approach yielded predictive results identifying potential issues in elements E 47 and E 48. This observation did not reveal instances of tearing failure but instead showcased an increase in thickness due to a higher axial force between the dies and punched-in components. The study successfully and accurately predicted product thickness for all components, presenting a contrast with outcomes obtained through the experimental method. Furthermore, this research advances the deep drawing process, extending its applicability to broader material forming applications and ultimately enhancing overall production process efficiency.
Progressive Dies for L-hanger Ducting (L-HD) Utilizing Low-Carbon Steel SPCC-SD Material: An Experimental and Numerical Analysis Budiansyah, Ade Cepi; Taufik Ulhakim, Muhamad; Sukarman, Sukarman; Supriyanto, Agus; Amir, Amir; Mulyadi, Dodi; Khoirudin, Khoirudin
Jurnal Teknik Mesin Mechanical Xplore Vol 5 No 1 (2024): Jurnal Teknik Mesin Mechanical Xplore (JTMMX)
Publisher : Mechanical Engineering Department Universitas Buana Perjuangan Karawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36805/jtmmx.v5i1.7763

Abstract

Industrial developments, especially in the manufacturing and construction sectors, recognize L-hanger ducting as a critical component in HVAC (heating ventilation and air conditioning) ducting systems, which play a role in supporting and stabilizing air ducts. The L-Hanger ducting manufacturing process involves a series of stages, such as shearing, blanking, piercing, trimming, and bending processes. This research focuses on the design and simulation of dies and punches for piercing, blanking, and bending processes using 1.6 mm-thick SPCC-SD material. The aim of this research is to design and analyze progressive dies in order to increase the efficiency of the production process. A comprehensive calculation of the forces involved in the shearing, blanking, piercing, trimming, and bending processes is required in order to predict press machine tonnage requirements to support the production process. This research applies theoretical and numerical validation approaches. Theoretical analysis is used to calculate the overall forces, which are then compared with numerical results and verified through an experimental approach. By understanding and optimizing the design of progressive dies, it is hoped that we can increase the production efficiency of L-hanger Ducting and expand knowledge in the field of metal forming, contributing to the metal forming industry and supporting the development of science.
Improving Dissimilar Metal Joining Quality Through Shielded Metal Arc Welding: A Taguchi Optimization Strategy Supriyanto, Agus; Sukarman, Sukarman; Mulyadi, Dodi; Djafar Shieddieque, Apang; Abdulah, Amri; Khoirudin, Khoirudin
Jurnal Teknik Mesin Mechanical Xplore Vol 5 No 1 (2024): Jurnal Teknik Mesin Mechanical Xplore (JTMMX)
Publisher : Mechanical Engineering Department Universitas Buana Perjuangan Karawang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36805/jtmmx.v5i1.7867

Abstract

The results of an experiment that used an orthogonal Taguchi method to improve shielded metal arc welding (SMAW) were given. The SMAW method was used to join dissimilar metal of SPHC and St. 30. SPHC material has a low carbon steel content, while St. 30C steels contain a medium amount of carbon steel, which is used for tractor shaft axles. Carbon percentages vary slightly between the two substances. This study aimed to achieve the highest possible quality of tensile strength by utilizing the specified SMAW parameters. SPHC material has a low carbon content, whereas St. 30 steel has a moderate carbon content. This study used the Taguchi experimental method with three input variables and three experimental levels. The SNR ratio is used to evaluate the most optimal SMAW performance. ANOVA analysis is used to evaluate the most crucial parameters in determining the response variable. This research has successfully provided input on the combination of SPHC and St. 30C for SMEs. It operates effectively with a welding current of 133 A, a welding voltage of 9 V, and a filler diameter of 2.0 mm. The S/N ratio analysis found that the welding current, voltage, and filler diameter all had a significant impact on the outcome.
OPTIMASI PARAMETER MESIN ULTRASONIC WELDING UNTUK PENYAMBUNGAN MATERIAL TERMOPLASTIK Mulyadi, Dodi; Sukarman, Sukarman; Amir, Amir; Sofiyanti, Bella; Nugroho, Azis Adhi
Scientific Journal of Mechanical Engineering Kinematika Vol 9 No 1 (2024): SJME Kinematika Juni 2024
Publisher : Mechanical Engineering Department, Faculty of Engineering, Universitas Lambung Mangkurat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20527/sjmekinematika.v9i1.296

Abstract

Ultrasonic welding is the joining of materials using of heat generated from high frequency mechanical movements. Known as an efficient process in many applications, such as in textile, packaging and automotive industries. One of the materials that can be joined using ultrasonic welding is thermoplastic material because there is no polymer degradation found in the product after the welding process. In most practices, parameters determining for ultrasonic welding machines uses a trial and error method, several parameters are determined to vary, such as welding pressure, welding time, holding time, drop speed and trigger pressure. To determine the correct variation of values, the Taguchi method is the right choice, determining the variable matrix is ​​very easy, commonly used, and many studies have proven that the Taguchi method is reliable. In this research, the product to be studied is a medical device, which uses thermoplastic polymer as its material. This research has produced the best variable variation of ultrasonic welding machine parameters: welding pressure of 20.00 psi; welding time of 0.21 seconds; holding time of 0.16 seconds; horn descent speed of 3.00 seconds; and trigger pressure of 4.00 psi. The defective products on appearance had reduced to 0.07% from the previous 1.08%.
PENDAMPINGAN PROGRAM PENINGKATAN KETERAMPILAN TEKNIK PEMBENTUKAN LOGAM DI KELOMPOK USAHA KECIL DI KABUPATEN BEKASI Sukarman, Sukarman; Karyadi, Karyadi; Khoirudin, Khoirudin; Mulyadi, Dodi; Fazin, Nazar; Irfani, Tomas; Miftahudin, Moh
Jurnal Pengabdian Masyarakat Polmanbabel Vol. 4 No. 02 (2024): DULANG : Jurnal Pengabdian Kepada Masyarakat
Publisher : Pusat Penelitian dan Pengabdian Kepada Masyarakat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33504/dulang.v4i02.336

Abstract

The material manufacturing process involving the deep drawing process is often challenging in small and medium industries. That is due to the many complicated parameters that must be overcome during the process. The deep drawing is a complex steel forming process because it involves blank dimensions, dimension/height ratio (D/H ratio), and die/punches tolerance (D/P allowance). Failure to identify blank dimensions and D/H ratio will result in defects in the production process, such as tears and wrinkles. This service aims to help MSMEs overcome common failures in production processes involving deep drawing. This community service article discusses technology dissemination to small business groups (UKM) for the deep drawing process in producing R-ornament #3D40x40 components involving these three variables. R-ornament #3D40x40 is produced using SPCC-SD material with a thickness of 0.8 mm. The participatory action research (PAR) method approach assists MSMEs in optimizing blank dimensions, D/H ratio, and D/P allowance simultaneously with partners. Identification of a D/P allowance of 1.41 mm has eliminated wrinkle defects in the product. Identifying deep drawing parameters has helped MSMEs overcome the production process so that tearing and wrinkle defects do not occur.
Relevansi Tradisi Buwuh dengan Pelestarian Nilai-Nilai Pendidikan Insani (Studi Kasus di Desa Bantrung Kecamatan Batealit Kabupaten) Khoiriyyah, Fitriyyatul; Sukarman, Sukarman
Jurnal Progress: Wahana Kreativitas dan Intelektualitas Vol 11, No 2 (2023)
Publisher : Universitas Wahid Hasyim Semarang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31942/pgrs.v11i2.9837

Abstract

This research aims to examine the relevance of the buwuh tradition in Bantrung Village, Batealit District, Jepara Regency with the values of human education. This research is a type of qualitative field research with a case study approach. Data collection techniques in this research are observation, interviews and documentation. Data analysis is carried out by grouping, coding, reducing and presenting data in the form of descriptive analysis. The results of the research show that the buwuh tradition in Bantrung Village, Batealit District, Jepara Regency is a form of preserving culture and traditions that have been carried out from generation to generation. Meanwhile, the relevance of the buwuh tradition in Bantrung Village, Batealit District, Jepara Regency with the values of human education, includes: the values of tawazun (balance), justice, trustworthiness, honesty, ta'awun (mutual assistance), ukhuwah (brotherhood), and tasamuh (tolerance). The positive and negative impacts of the buwuh tradition in Bantrung Village, Batealit District, Jepara Regency with the values of human education, include: a) remembering God's blessings, b) helping each other by giving alms, emphasizing brotherly relationships, creating an attitude of helping each other, establishing harmonious relations between communities. Meanwhile, the negative impacts of the buwuh tradition include; burdening someone, being burdened with debt, returning buwuhan, problems in the economy.
Nilai-Nilai Pendidikan Humanistik Dalam Dakwah Sunan Drajat Saifullah, Ahmad; Sukarman, Sukarman
Jurnal Progress: Wahana Kreativitas dan Intelektualitas Vol 11, No 1 (2023)
Publisher : Universitas Wahid Hasyim Semarang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31942/pgrs.v11i1.8327

Abstract

True education is a form of human effort to humanize humans, namely by cultivating or glorifying human life to develop human potential, and the socialization of skills must be passed through educational activities that uphold humanistic values (humanistic). In addition to the concept of humanistic education promoted by Western education figures, there is one legendary local figure who carries the value of humanistic education, namely Sunan Drajad. This study tries to explore the values of humanistic education from the da'wah method carried out by Sunan Drajad with a qualitative descriptive approach. This study concludes that the value of Sunan Drajad's humanistic education is reflected in the Pepali pitu philosophy
Pemanfaatan OPAC dalam Penelusuran Informasi pada Perpustakaan UIN Alauddin Makassar Haruddin, Haruddin; Harianto, Harianto; Sukarman, Sukarman; Syahruramadhan, Syahruramadhan; Hasmawati, Hasmawati; Amalia, Nur
Maktabatun: Jurnal Perpustakaan dan Informasi Vol 4 No 1 (2024): Maktabatun: Jurnal Perpustakaan dan Informasi
Publisher : Prodi Perpustakaan dan Sains Informasi

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

Penelitian ini akan mengurai tentang bagaimana pemanfaatan fitur OPAC (Online Public Acces Catalogue) pada perpustakaan UIN Alauddin Makassar dengan menggunakan metode penelitian deskriptif kualitatif pendakatan empirik, dari hasil kajian telah ditemukan bahwa OPAC dalam sebuah perpustakaan perguruan tinggi itu memiliki manfaat yang cukup besar dikarenakan pada perpustakaan perguruan tinggi yang memiliki jumlah koleksi yang begitu kompleks, bervariasi baik dari segi jumlahnya dan lain sebagainya maka dibutuhkan sebuah sistem kerja yang efisien dan efektif dalam proses menemukan informasi atau koleksi pada setiap perpustakaan terutama pada perpustakaan perguruan tinggi UIN Alauddin Makassar. Pengguna atau pemustaka dengan kebutuhan informasi yang berbeda tentu akan lebih cenderung berusaha menemukan informasinya dengan memanfaatkan OPAC dalam proses pencarian informasi atau koleksi yang dibutuhkannya dengan demikian pemustaka atau pengunjung perpustakaan akan merasakan perbedaan yang signifikan ketika mencari koleksi melalui penelusuran di rak-rak koleksi secara langsung dibandingkan dengan memanfaatkan fitur OPAC.
Co-Authors A. Thomas Abdul Rozaq Achmad Chusairi Achmad I. Fauzi Afif Hakim Agung Raharjo, Muhammad Agus Supriyanto Agustin, Fariqoh Agustini Agustini, Agustini AHMAD JUNAEDI Akbar, Arief Rahmad Maulana Al-Mufti, Alex Yusron Alamul Huda, Alamul Amar Amar Amin, Muhammad Syifauddin Aminanda, Yulfian AMINULLAH Aminullah Aminullah Amir Amir Amri Abdulah Apriani, Rini Arif Wibowo, Ludvi Ariyanto Ariyanto Asep Permana, Asep Aswin, Fajar Aula, Lutfi Aulia Nanda, Rizki Aulia, Megarizka Azizah Azizah Azizah, Renata Lintang Azmi, W. H. B, M. Jafar Bachtiar, Mochamad Faisal Bambang Purnomo Basit, Arul Budiansyah, Ade Cepi Burhanuddin, Fachrurrazy Cahyo, Tegar Dwi Candraloka, Olivia Cepi Budiansyah, Ade Choirul Anwar Deni Almanda Devi Rusmin Dewi, Izaty Nurillah Djunaedi Djunaedi Dodi Mulyadi Dodi Mulyadi Dwicahyo, Tegar Dyah Listyarini, Dyah Embong, Rahimah Ermiati Ermiati Fahmuddin Agus Fahrizin, Nazar Faqih, Abdulloh Fatah Syukur, Fatah Fathur Rizal, Royb Fatmawati Sabur Fatri Ardiansyah Fazin, Nazar Fazrin, Nazar Feriadi, Indra Fitriya, Hasanah Ghany Heryana Gynanjar, Rendy Haji, Nur Hakim, Lukman El Hananto, Agustia Hani, Laily Syarifatul Hariadi, Badi Harianto Harianto Harianto Hartini, Rigen Haruddin, Haruddin Harwadi, Harwadi Hasmiah, Hasmiah Hery Widijanto Hidayat, Syahrul Taufik Hijri Darlan, Nuzul Idyaningsih, Nining Ilmi, Uswatul Irawan, Adhi Chandra Irfani, Tomas Isrohmawati, Isrohmawati Istifadah Istifadah, Istifadah Istiqomah, Dewi Qodar Iswati Iswati, Iswati Jafar B, M. Jamilah, Masayu Jatira JOHAN A. ROMBANG Johan Wahyudi Kadariah, Kadariah Kalupae, Abdulasi Karhoma Wijaya, Ababil Karyadi Karyadi Khoiriyah, Ida Nur Lailatul Khoiriyyah, Fitriyyatul Khoirudin Khoirudin Khoirudin, Khoirudin Kholida, Anif Kindi, Farhan Afif Al Krisdiarto, Andreas Wahyu Kumala, Sania Kumbarasari, Shanti Kusnadi, Akhmad Kusumawardana, Arya Kusumo Nugroho Laila, Azzah Nor Lailisya Putri, Purnama Lidiawati, Neng Astri Lilik Sutiarso Lutfiyah Lutfiyah M Riva’i Mahalli, Mahalli Maisyaroh, Risma Rohmatul Makmur Manasikana, Arina Marbun, Diansyah Marsyam, Abdul Waris Maula, Rohmatul Mawardi, Mualif Agus Meilisza, Nina MELATI, MELATI Miftahudin, Moh Miftakhudin, Miftakhudin Misbahul Munir Mucharrom, Fajar Muhammad Ali Akbar, Muhammad Ali Muhammad Khoiruddin Muhdan Syarovy Muji Setiyo Mukarom, Muh Murniasih, Siti Murtalim, Murtalim Musta’in, Ali Muthofi’ah, Muthofi’ah Muzayanah Muzayanah Novitasari, Silvia Putri Nugroho, Azis Adhi Nur Amalia Nur Tajuddin Nur Widyartha, Yogi Nur, Mulyadi Nurdin, Ahmad Nurdin, Alizar Nurizka, Zalsyafina nurul latifah Nurwijayanti Octavianie, Adhitya Oktafina, Lia Refi Pamungkas, Dyan Eka Patya, Dhea Intan Permatasari, Dianur Pradiko, Iput Prima Nugroho, Andri Primananda, Septa Putra, Ignatius Qisthiyyah, Wardah Qoyyin, Nadya Ismazahrotin May R. Kainde Raharjo Raharjo Rahdiana, Nana Rahman, Ellys Rahman, Mumammad Arif Rahmanto, R. Hengki Rahmat, Lalu Bayu Septia Dwi Rajab, Dede Ardi Ramadan, Trisa Ratna Komala, Ratna Ridwan Rina Hirnawati, Rina Riswandi, Muhammad Andi Rizki Aulia Nanda Rohman Rohman Rohman Rois, Nur Roni Prasetyo, Roni Rossydi, Ahmad Royb Fatkhur Rizal Safril Safril Sagoro, Tri Haryo Saifullah, Ahmad Saputra, Ridhwan Shalahuddin Sarilah Sastrohartono, Hermantoro Satela, Indika Elvanis Sa’diyah, Khalimatus Setiahati, Ignasius Putera Setiawan, Yuda Shieddieque, Apang Djafar Shieddique, Apang Djafar Sholihah, Nafis Sholikha, Mar'atus Sholikha, Ummi Singgih Dwi Prasetyo Singgih Prasetyo, Singgih Sofiyanti, Bella Solichah, Lili Subaidi Subaidi, Subaidi Subakti, Subakti Suhara, Ade Suhardiman, Sani Supiyani, Atin Supriyanto, Danang Suriadi Suriadi Susilo, Hendri Sutomo, Imam Suwardi Suwardi Syafari, Muhammad Muhtar Syahruramadhan, Syahruramadhan Syaifuddin Syaiful Bakhri Tania, Novita Taufik Ulhakim, Muhamad Taufiqur Rokhman, Taufiqur Thalib, Tety Thiyana, Thyana Tikamori, Ghazi Triayomi, Ria Trisnoaji, Yuki Uktoro, Arief Ika Ulhakim, Muhamad Taufik Ulhakim, Mumamad Taufik Ummah, Auliya Rahmatul USWATUN HASANAH Wafda, Mahfud Wahyuni, Titik Wardani Rahayu Wibagso, Stefanus Setyo Wirianata, Herry Yulita Yulita, Yulita Yuyun Suprapto Zaini Zaini Zamroni, Mochammad