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Journal : Jurnal Optimalisasi

Penjadwalan Preventive Maintenance untuk Menurunkan Downtime Mesin Auto Front Wheel di Industri Otomotif Setiawan, Indra; Adhani, Febryan Zidane
Jurnal Optimalisasi Vol 10, No 1 (2024): April
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35308/jopt.v10i1.8918

Abstract

Permo (Motor Company) Industry is one of the companies that operates in the automotive industry, especially motorcycles. The production process in Permo Industry requires machines to support its production process. Among all production engines, the auto front wheel is the engine with the highest downtime rate. The high downtime of the auto front wheel engine is due to an engine failure of 12,000 seconds, or 200 minutes. To reduce downtime, the study included a timetable for checking and preventive replacement of components. The aim of the research is to reduce downtime due to damage to engine components so that production runs smoothly. This step of improvement uses Plan, Do, Check, Action. (PDCA). The results of this study can eliminate 100% of the downtime damage to spring pin press bearing components. The study resulted in an average replacement of spring pin press bearing components every 18 days, a standard using spring pin press bearing components (80.621 shoot), and monitoring of spring p pinpress b bearingcomponents 14 days after replacement.
Optimalisasi Proses Pergantian Punch pada Mesin Bending dengan Metode Single Minute Exchange of Dies Wahyudi, Muzaki; Setiawan, Indra
Jurnal Optimalisasi Vol 11, No 1 (2025): April
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35308/jopt.v11i1.11562

Abstract

This research was conducted at a heavy equipment manufacturing company located in the West Java. The researcher was placed as an intern in the Production Engineering department, responsible for designing, managing, and improving production processes to ensure smoothness, efficiency, and quality in production. The study aimed to enhance the efficiency of the punch changeover process on the bending machine in the material preparation area using the Single Minute Exchange of Dies (SMED) method. The main issue identified was that the addition of new machines in the cutting process necessitated a faster forming process. By applying SMED, this research focused on reducing punch changeover time. The research method involved analyzing the punch changeover process on the YSD bending machine, implementing the separation of internal and external activities, and designing a custom trolly to facilitate the transportation and arrangement of equipment. The results showed that the application of SMED successfully reduced punch changeover time by 1.12%, from 1780 seconds to 1760 seconds. Additionally, with the introduction of a custom trolly, the efficiency of punch changeover further increased, resulting in a total reduction in punch changeover time of 38.31%, from 1780 seconds to 1098 seconds. This underscores the importance of combining various process improvement methods to achieve optimal results in enhancing production efficiency
Pembuatan Alat Peraga Untuk Menunjang Pembelajaran Praktikum Perancangan Proses Manufaktur Setiawan, Indra; Asrya Sadewa, Eduardus Dimas; Yuselin, Nensi; Abikusna, Setia; Budiarti, Anisa
Jurnal Optimalisasi Vol 10, No 2 (2024): Oktober
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35308/jopt.v10i2.10473

Abstract

The current condition, learning media in Manufacturing Process Design practicum still lacks teaching aids so that it cannot adjust its output according to industry needs. This needs to be improved to support industry-based learning. Before implementing teaching aids, the learning process was theoretical and did not involve students in real simulations, so their understanding of the manufacturing workflow was limited. This study aims to design and implement teaching aids in Manufacturing Process Design and Assembling practicums to support learning with the Learning Factory approach. The design of the teaching aids begins with observing the existing conditions, then determining the improvement plan through focus group discussions. After that, the design is carried out according to the needs of the practicum. The teaching aids made use a Programmable Logic Controller consisting of 4 stations. The use of designed teaching aids provides students with direct experience in the design and assembly process, and facilitates more interactive learning. The results of the study showed a significant increase in students' understanding of the manufacturing process, with more active involvement and an increase in the quality of assignments and practicum reports. These teaching aids have proven effective in creating a learning environment that is closer to real industrial conditions, so that they can improve students' competence in understanding manufacturing and assembly processes comprehensively.
Co-Authors A.A. Ketut Agung Cahyawan W Aan, Albertus Dian Abdul Khair Abikusna, Setia Adhani, Febryan Zidane ADHAR, ADHAR Afitro Adam Nugraha Afriyanti, Reni Agus Rusdiana,, Agus Agustina, Ratna Fia Aisa, Neilinda Novita Akhmad, Beni Al-Musfiroh, Hamnah Als, Dewa Putu Amalia, Fauziah Amalla, Fadilatul Khusna Amin Saleh, Amin Aminudin, Agung Amir Firmansyah Anaku Putri, Tigha Ananda, Muhammad Rizki Anastaria, Devi Vera Anatria, Dinda Andi Darmawanti, Andi Andi Darmawati, Andi Antuni Wiyarsi Anwar Ilmar Ramadhan Apriliandani, Cut Tia Apriyatin, Hidup Ardila, Cici Nila Ari Gunawan Arief Firmanto, Aditia Arif Nuryono, Arif Arifin, Fawaid Syamsul Arini, Anya Nurpuspa Aryani Widyakusuma Asih, Ia Asril, Silvia Asrya Sadewa, Eduardus Dimas Astiningsih, Della Rohma Dwi Astiningsih, Nadia Eka At- Thariq, Ahmad Faza Atikno, Welly Azizah Nuriana, Mutia Azizah, Amiril Azzahra, Sabrina Azzyati, Nurina Bambang Setiawan Bangun, Virgina Septiani Basuki, Puji Basuki, Veronica Cipta Simone Bekti, Ugik Setia Budi Susanto Budiarti, Anisa Chorda, Martinus Danang Setiawan Davita, Enza Dewani, Thalita Dewi Agustini Dewi Nursaningrum, Dewi Dewi Nusraningrum, Dewi Dewi, Ni Wayan Miranda Aprita Dharma, Dias Adhi Diah, Ahyar M. Dian Permata Sari Dian Permatasari Dias Adi Dharma Djunaidy, Djunaidy Dwi Nurwulan Pravitasari Erfinda, Yosi Erin Soleha Erlangga, Rosyidin Evi Susanti Faizin, Deni Nur Falah, Nabil Fariha, Nisrina farisyi, Salman Farrel, Vincensius Faullya Zein, Dinda Febri Endra Budi Setyawan Fedrina, Rezka Fendy Eko Wahyudi, Fendy Eko Fernando, Very Fipiana, Wahyu Inggar Francis Tantri, Francis Friandi, Sendy Zul Gabriel, Kevin Gunadi, I Made Adhi H., Yoga Andriko Hariroh, Fiqih Maria Rabiatul Harlim, Ago Harlim, Charity Haryono, Tono Hasan, Husni Hasan, Rinie Octaviany Hendra Hendra Hendra, Saiful Herindiyati , Herindiyati Herindiyati, Herindiyati Heriyanti, Sinta Sundari Hernadewita, Hernadewita Herudin Herudin, Herudin Humiras Hardi Purba Husni, Teuku Muhammad Idayanti, Farida Inggrid, Queen Intan Sanusi, Makhda Irma Suswati Isdaryanto Iskandar Jenisa, Yevana Jubaeda, Endah Kabul Wahyu Utomo Kadarsan, Daddy Karlina, Inang Khalisah, Nur Khotimah, Husnil Kintani, Aninda Kurnia Solihin, Agung Kurnia, Reni Kurniati, Ni Luh Wayan Rita Kurniawan, Rachman Catur Kustiah, Asih Kusuma, Mufid Hadi Leliyana, Leliyana Lestari, Tri Darma Lusia, Vivi M. Ivan Satryo M. Sagaf Magfhirah, Permata Murni Bintang Makapuan, Siska Theresiana Maria, Fiqih Marladewi, Irma Marselina Marselina Maulana, Satriyo Mayangsari, Nadia Erlina Mayasari Mayasari, Mayasari Meganingrum, Herlin Kartika Metris, Diksi Michael A. Leman Miftahul Falah Muhamad Ekhsan Muhamad Syahwildan Muhammad Aria Wahyudi Muhammad Nasarudin, Tubagus Muhammad Natsir Munirwan Zani, Munirwan Mutiyah, Mutiyah Ni Wayan Mariati Noveliza, Devvy Nuhaliza, Farah Nur Safei, Muhamad Nurdiansyah Nurdiansyah Nurjulianti, Nurjulianti Nurlatifah, D Nurul Azizah, Fahriza P. Didit Krisnadewara, P. Didit Pangastuti, Intan Sekar Panjaitan, Saur Papa, Yohanes Aprilianus Perani Rosyani Permata, Magfhirah Murni Bintang Permata, Magfiah Murni Bintang Prahara, Rahayu Budi Prasetyo, Eko Adi Pratama, Ilham Ksatria Pratama, Rudi Alfajar Pratminingsih, Sri Astuti Prihatini, Septi Ana Prisila Damayanty Purba, Humiras H. Purnama Sari, Septi Purwoko, Agung Puspa Rini, Puspa Puspita, Windy Yuliana Putro, Rahmatdilah Priya Sembodo Suciyadi Rafael, Riza Rahman, Ira Ramdhanni, Dhimas Raniasari Bimanti Esthi Rasyiddin, Ahmad Ristya Hertanti, Senja Rizki, Yulizan Rizqi, Az Zahroh Rohmah, Fitria Nur Rosyidi, Edwar RR. Aryanti Kristantini Safira, Dinda Sandopart, Dewa Putu Yohanes Agata L Sandriana Marina Sanni, Mohamad Ifran Sanusi, Makhda Intan Saputra, I Komang Ari Wijaya Saputra, Yulfa Haris Sari, Murti Endah Sarinah Sarinah Sarkawi, Sarkawi Savitry, Gusti Ayu Devi Succi Pramitya Maha Setiaji, Muhammad Fatih Setiawan Setiawan Setiawan, Muhammad Rizal Setiawan, Rohmat Setya, Andhika Putra Shadam, Muhammad Shafwan Koto, Mhd. Sidik, Pramana Sidjabat, Forman Sinambela, Mario Togi Parlindungan Siti Khoirunnisa, Siti Sitorus, Roy Mandus Sobari, Fajar Sofiana Tambunan, Yenni Suasono, Happy Srivening Suharto Abdul Majid Suhendra Suhendra Sukma, Dias Irawati Sulaeman, Asep Arwan Sulistiowati, Puji Sunita Dasman Supriadi, Reza Aurora Supriyanto Supriyanto Surahman Surahman Susmita, Rizna Syahril Ardi Syaifullah, Herry Sya’rani, Ridwan Taridala, Sitti Aida Adha Taufik, Deni Ahmad Tolib, Muhammad Abu Tosin, Muh. Tri Ngudi Wiyatno Triantoro, Viko Wahyu Umam, Ikeu Nur Ikhdal Umam, Syahrul Umaran, Unun Utomo, Haris Veronika, Sinta Virandadipa, Dwika Wahid, Muhammad Wahyudi, Muzaki Wicaksono, Andreadie WIDIASTUTI - Widjanarko Widjanarko, Widjanarko Widyarto, Andreas Edi Wijaya, Erik Odi Wirlanda, Fadlina Wulansari, Viranika Sintya Yohanes ALS, Dewa Putu Yosi Pahala, Yosi Yuhafidin, Hafid Yuliantini Yuliantini Yulianto, Kampono Imam Yuselin, Nensi Yusuf, Farah Nurhaliza Arif Zahabiyah, Rifdah Zara Tania Rahmadi