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Peningkatkan Produktivitas di Industri Otomotif Melalui Optimalisasi Sistem Produksi dengan Metode Lean Manufacturing Setiawan, Setiawan; Wiyatno, Tri Ngudi; Setiawan, Indra
Jurnal Media Teknik dan Sistem Industri Vol 9, No 2 (2025)
Publisher : Universitas Suryakancana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35194/jmtsi.v9i2.4943

Abstract

Every manufacturing industry is required to make continuous improvements, one of which is reducing waste in order to achieve efficiency and productivity in the production process. One of them is the assembly manufacturing industry in Indonesia. Based on initial observations, one of the manufacturing industries in the Cikarang Industrial Area has experienced failure to achieve production targets by the company, thus disrupting productivity. Currently, the achievement of 76% is still below the target of 80%. The purpose of this study is to improve the production process by reducing waste so that efficiency and productivity can be increased. A suitable and relevant method is to combine the Lean Manufacturing-based method with the Kaizen concept because it is believed to be able to increase productivity by using many improvement tools. This study uses two data collection techniques, namely observation and focus group discussion. The results of the study showed a reduction in the number of workers by 1 person and a reduction in process time from 184.6 seconds to 90.4 seconds or 51%. These results indicate that the implementation of lean manufacturing can increase the efficiency of the assembly process. Setiap industri manufaktur dituntut untuk melakukan perbaikan secara berkesinambungan salah satunya mengurangi pemborosan agar dicapainya efisiensi dan produktivitas dalam proses produksi. Salah satunya industri manufaktur perakitan yang ada di Indonesia. Berdasarkan observasi awal bahwa salah satu industri manufaktur yang ada di Kawasan Industri Cikarang telah mengalami ketidaktercapain target produksi oleh perusahaan sehingga mengganggu produktivitas. Saat ini, ketercapaian sebesar 76% masih di bawah target sebesar 80%. Tujuan penelitian ini adalah untuk memperbaiki proses produksi dengan mengurangi pemborosan sehingga efisiensi dan produktivitas dapat ditingkatkan. Metode yang cocok dan relevan adalah dengan menggabungkan metode Lean berbasis Manufaktur dengan konsep Kaizen karena diyakini dapat meningkatkan produktivitas dengan menggunakan banyak tool perbaikan. Penelitian ini menggunakan dua teknik pengumpulan data yaitu observasi dan focus group discussion. Hasil penelitian menunjukkan pengurangan jumlah tenaga kerja sebanyak 1 orang dan pengurangan waktu proses dari 184,6 detik menjadi 90,4 detik atau sebesar 51%. Hasil ini menunjukkan bahwa implementasi lean manufacturing dapat meningkatkan efisiensi proses perakitan.
The combination of the kaizen approach with the Design of Experiment (DoE) method for improving quality of the bread and donut products in SMEs Wiyatno, Tri Ngudi; Kurnia, Hibarkah; Putri, Isria Miharti Maherni; Nugroho, Rifal
OPSI Vol 17 No 1 (2024): ISSN 1693-2102
Publisher : Jurusan Teknik Industri, Fakultas Teknologi Industri UPN "Veteran" Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31315/opsi.v17i1.11108

Abstract

Competition for Small and Medium Enterprise (SME) products is currently getting tougher, in terms of quality, timely delivery, and competitive prices. SME customers of bread and donut products sometimes complain about the visual quality of bread and donut products that are stale, burnt, and dirty. The purpose of this research is to reduce product defects during the production process and improve the quality of the bread and donut products. This research method uses a Kaizen approach combined with the Design of Experiment (DoE) one-shoot case study method and uses organoleptic tests to assess the quality of bread and donut products. This study found that there were 3 product defect problems, namely bread and donut defects that did not rise, burnt donut defects, bread defects, and dirty donuts. This research resulted in a decrease in defects of 65% from 3.84% to 1.07%. While the best DoE test results used dough type C with 10 grams fermipan/yeast composition and 15 grams bread improver, stove 165-1750C, equipment cleaning frequency 1 time for each dough, and organoleptic test with 10% beetroot extract addition resulted in a color aspect score of 70 %, 65% aroma aspect, 68.5% texture aspect, and 70% taste aspect which is liked by many people. 
Pengaruh Gaya Kepemimpinan dan Lingkungan Kerja Terhadap Kinerja Karyawan Melalui Kepuasan Kerja Sebagai Variabel Mediasi: (Studi Kasus : PT Sinergi Adimitra Jaya) Angelina Latuharhary, Rossy; Alamsyah, Muhammad Riyan; Agustian, Sukri; Wiyatno, Tri Ngudi; Josef Anis, Billy
Jurnal Ilmiah Manajemen, Bisnis dan Kewirausahaan Vol. 5 No. 2 (2025): Juni : Jurnal Ilmiah Manajemen, Bisnis dan Kewirausahaan
Publisher : Lembaga Pengembangan Kinerja Dosen

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.55606/jurimbik.v5i2.1224

Abstract

In an increasingly competitive business environment, employee performance is a crucial factor in determining the sustainability and competitiveness of a company. Employee performance is influenced by several factors, such as leadership style and work environment. This study focuses on PT Sinergi Adimitra Jaya, a manufacturing company specializing in the production of baby and adult diapers, to analyze the influence of these factors on employee performance with job satisfaction as a mediating variable. The research approach used in this study is a quantitative approach. Data collection was carried out by survey using questionnaires distributed to 102 employees. The sampling technique used saturated sampling. The data collected were then analyzed using SEM-PLS (Structural Equation Modeling-Partial Least Squares) through SMART PLS 4.0 software. The analysis includes outer and inner models to assess validity, reliability, and relationships between variables. The results of the study indicate that leadership style has a positive and significant influence on employee performance. However, job satisfaction does not significantly mediate the relationship. Conversely, the work environment does not have a significant direct influence on employee performance. Job satisfaction does not mediate its influence. The evaluation of the model resulted that leadership style and work environment explained 38.1% of the variability in job satisfaction, while 31.2% of the variability in employee performance was explained by leadership style, work environment, and job satisfaction.
The Influence of Skill Level, Work Discipline and Work Environment on the Work Productivity of Tire Building Employees PT. Ban Indonesia Wahyudi, Dendi; Rafi, Affan; Farhan, Aan; Wiyatno, Tri Ngudi
Formosa Journal of Sustainable Research Vol. 3 No. 6 (2024): June 2024
Publisher : PT FORMOSA CENDEKIA GLOBAL

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.55927/fjsr.v3i6.9991

Abstract

This research is motivated by the rapid economic growth in Indonesia. To develop business in the modern era, companies must be able to compete in the business world. This research aims to understand how skills, work discipline and work environment influence employee productivity. The population of this study are employees of a Korean company located in Bekasi Regency and producing bicycle tires, with a population of 2,700 employees in 2022. However, this research focuses on the group B tire building section which consists of 82 employees in 2022. Research reveals that skills, work environment and work discipline provide a positive influence and significant increase in employee productivity. In other words, improving skills, work discipline and a conducive work environment can increase productivity in the company  
Analysis of Machine Performance with Calculations Overall Equipment Effetiveness on Packing Line Automation Machine Wiyatno, Tri Ngudi; Sutriyanto, Dwi; Edy, Sarwo; Sumarta, Sumarta
Formosa Journal of Sustainable Research Vol. 3 No. 9 (2024): September 2024
Publisher : PT FORMOSA CENDEKIA GLOBAL

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.55927/fjsr.v3i9.11246

Abstract

This study continues the previous practical work, emphasizing the importance of machine maintenance, problem improvement, and production facility maintenance to maintain quality and productivity. The maintenance team aims to find the right system to reduce machine breakdowns and maintenance costs. Automation, such as the Automated Packing Line, was chosen to optimize production with minimal labor. This study analyzes the effectiveness of automation machines in the Packing Line area and evaluates the role of labor in continuous improvements to calculate Overall Equipment Effectiveness (OEE). Results show that the OEE of the traying machine in the Automated Packing Line is 79%, still below the standard of 85%. After improvements were made, the OEE value increased to 87%
ANALISIS PENGENDALIAN FACE UNCUT DALAM MENINGKATKAN KUALITAS DI ENGINE VALVE MENGGUNAKAN METODE PDCA Ma’mun, Mohamad Sukron; Wiyatno, Tri Ngudi; Khofiyah, Nida An
Jurnal Review Pendidikan dan Pengajaran Vol. 7 No. 1 (2024): Volume 7 No 1 Tahun 2024
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jrpp.v7i1.25618

Abstract

XYZ adalah salah satu perusahaan manufaktur yang bergerak pada bidang otomotif di Indonesia, produk yang dihasilkan adalah produk Engine Valve pada kendaraan mobil. Engine Valve adalah salah produk bagian dari mesin yang berfungsi sebagai katup masuk dan buang pada sistem mekanisme atas. Tujuan penelitian ini adalah untuk menganalisa bagaiman cara mengurangi produk cacat pada produk Engine Valve di PT. XYZ. Dengan menerapkan metode Plan-Do-Check-Action (PDCA). Pada Tahap Plan, dilakukan perencanaan untuk mengidentifikasi jenis defect yang paling dominan pada produk Engine Valve dan mencari akar penyebabnya. Melalui Diagram Paretto, lima jenis defect dominan diidentifikasi, penelitian fokus memperbaiki jenis defect pemotongan tidak rata yang paling dominan. Diagram Fishbone digunakan untuk mencari faktor-faktor penyebab defect tersebut. Pada tahap Do, setelah mengetahui penyebab defect, ditetapkan sasaran perbaikan dan tujuan tindakan. Identifikasi produk cacat dilakukan dengan bantuan tools 5W+1H. Tahap Check melibatkan pemeriksaan lebih lanjut menggunakan Failure Mode Effect and Analysis (FMEA), yang menghasilkan nilai Risk Priority Number (RPN) tertinggi pada posisi jig berubah, tekanan angin tidak stabil, dan cacat pada material proses forging. Tindakan yang direkomendasikan mencakup usulan pembuatan checksheet khusus untuk pengontrolan jig dan tekanan angin mesin CNC. Pada tahap Action, dilakukan pengendalian kualitas dengan memberikan usulan monitoring dan pengukuran kinerja karyawan. Tingkat kualitas produk dievaluasi melalui pengecekan dengan menggunakan checksheet, dengan peninjauan pada proses pemeriksaan.
Analisis Manajemen Kualitas pada Perusahaan Umum Daerah (Perumda) Tirta Bhagasasi KCP Bojongmangu Astuti, Maharani Dwi; Mutiara, Rina; Sari, Putri Nawang; Wiyatno, Tri Ngudi
Kompeten: Jurnal Ilmiah Ekonomi dan Bisnis Vol. 2 No. 6 (2024): Mei 2024
Publisher : PT Seval Literindo Kreasi

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.57141/kompeten.v2i6.126

Abstract

Penelitian ini bertujuan untuk melakukan analisis terkait kualitas pelayanan di Perusahaan Umum Daerah (Perumda) Tirta Bhagasasi KCP Bojongmangu. Jenis data yang digunakan dalam penelitian ini adalah kualitatif yang diambil dengan mewawancarai 12 orang informan pelanggan dan kepala cabang Perumda Bojongmangu, kemudian dilakukan proses analisis. Berdasarkan lima indikator yang digunakan, dapat disimpulkan bahwa, 1) indikator reliability: petugas Perumda Bojongmangu sudah memiliki kemampuan dan keahlian dalam menggunakan teknologi serta prosedur pelayanan yang mudah; 2) indikator responsiveness, petugas dalam pelayanan masih perlu ditingkatkan lagi khusunya kecepatan penanganan kerusakan pada pipa; 3) indikator assurance, Perumda Bojongmangu memberikan jaminan dengan cara menjaga K3 yaitu kualitas, kuantitas, dan kontinuitas distribusi air bersih; 4) indikator empathy, kondisi demografi daerah Bojongmangu menjadi kendala pendistribusian air yang merata; dan 5) indikator tangibles, para pelanggan berharap pihak Perumda dapat menggunakan pipa dengan kualitas yang lebih baik lagi. Dari kelima indikator pelayanan tersebut dikatakan bahwa semuanya perlu dilakukan peningkatan lagi dan dilakuan proses peninjauan ulang kembali agar kepuasan pelanggan lebih meningkat.
Peran Dan Manfaat Mobile Banking Dalam Mengurangi Antrian Nasabah: Tinjauan Aspek Manajemen Operasional Bank XYZ Gian Rijaldi; Novi Sari Dewi; Fathul Arifin; Tri Ngudi Wiyatno; Sunita Dasman
Jurnal Akuntansi, Ekonomi dan Manajemen Bisnis Vol. 5 No. 2 (2025): Juli : Jurnal Akuntansi, Ekonomi dan Manajemen Bisnis
Publisher : Pusat Riset dan Inovasi Nasional

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.55606/jaemb.v5i2.6329

Abstract

This study aims to analyze the role and benefits of mobile banking in reducing customer queues from an operational management perspective at Bank XYZ. The research employed a qualitative approach using interviews and descriptive techniques. The results indicated that six frontliners agreed mobile banking effectively reduces queue volume. This is supported by the increasing number of users utilizing the application for various transactions such as fund transfers, cash withdrawals, and bill payments. Additional benefits include improved employee efficiency and reduced operational costs. For customers, mobile banking offers convenience by allowing transactions anytime and anywhere without visiting a bank branch.
Integrating STEM into Religious Education: Exploring the Role of University Lecturers in Merging Science, Technology, Engineering, and Mathematics with Faith-Based Pedagogy Tri Ngudi Wiyatno; Muhammad Zaini El Wahyu; Ainur Rahman; Sarwo Edy
AL-ISHLAH: Jurnal Pendidikan Vol 16, No 4 (2024): AL-ISHLAH: JURNAL PENDIDIKAN
Publisher : STAI Hubbulwathan Duri

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35445/alishlah.v16i4.5231

Abstract

This study aims to evaluate the effectiveness of the STEM (Science, Technology, Engineering, and Mathematics) teaching model employed by religious education lecturers at Pelita Bangsa University. Integrating STEM in religious education is expected to enhance critical thinking, problem-solving skills, and the practical application of knowledge in both professional and everyday contexts. A qualitative research design was used, with data collected through interviews and surveys distributed via Google Forms. Data analysis involved four stages: data reduction, data presentation, verification, and conclusion drawing. The study sample consisted of 13 religious education lecturers from the Primary School Teacher Education (PGSD) Study Program at Pelita Bangsa University, all of whom taught Islamic religious education courses. The findings indicated a marked improvement in students' critical thinking and problem-solving abilities, particularly in their ability to apply technology during the learning process. Furthermore, all survey responses related to lecturers' preparedness and competence in implementing the STEM model showed consistently high ratings. The results suggest that integrating STEM into religious education enhances students' cognitive abilities and technological skills. The high competence and preparedness of the lecturers further support the effectiveness of this approach. This research highlights the potential of STEM-based learning in religious education and emphasizes the importance of lecturer readiness in its successful implementation. The STEM teaching model proves effective in improving students' thinking and problem-solving abilities in religious education at Pelita Bangsa University. The high levels of lecturer competence and preparedness further strengthen the implementation of this approach.
EVALUASI KINERJA PEMASOK DI PT XYZ DENGAN MENGGUNAKAN METODE GABUNGAN PURCHASING PORTOFOLIO MATRIX (PPM) DAN SUPPLIER POTENTIAL MATRIX (SPM) Satria Bagus Aji; Siti Rahayu; Tri Ngudi Wiyatno
G-Tech: Jurnal Teknologi Terapan Vol 9 No 2 (2025): G-Tech, Vol. 9 No. 2 April 2025
Publisher : Universitas Islam Raden Rahmat, Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.70609/gtech.v9i2.6822

Abstract

The FMCG manufacturing industry faces complex challenges in the supply chain, where supplier performance evaluation is a crucial factor in maintaining production continuity. PT XYZ currently conducts supplier evaluations in a general manner without considering specific segmentation, making it less effective in identifying strategic suppliers and managing risks. The Purchasing portfolio matrix classifies raw materials into strategic, leverage, bottleneck and non-critical groups based on supply risk and profit impact. Meanwhile, the Supplier Potential Matrix (SPM) adds the dimensions of supplier capability and willingness in innovation and collaboration. The combination of these two methods can enhance the effectiveness of supplier evaluation, support procurement strategies, and ensure more optimal business relationships. The weighting of each criterion will be carried out using the Best-Worst Method. Next, the scoring process is conducted based on 13 agreed criteria for each evaluated supplier, totaling 148 suppliers. The results of data processing will be used for segmentation using a hybrid PPM-SPM model. Recommendations are provided for selecting the appropriate supplier relationship management strategy for each supplier segment.
Co-Authors ., Supriyati . Abdul Halim Anshor Ade Nurul Hidayat Adi Fitra ADI FITRA Adi Rusdi Widya Adriana Anteng Anggorowati Afra Nuraini Agustian, Sukri Aida Fitri Ainur Rahman Akhmad Yasir Mubarok Alamsyah, Muhammad Riyan alfian, Edi Alvarezy, Ryan Alviani, Rani Aminurdin, Majid Anandartiana, Wawan Gunawan Andini Putri Riandani Andre Amara Andri Firmansyah Andriani Andrison Angelina Latuharhary, Rossy Anggara, M. Hatta Ari Annisa Maulana Majid Anshor, Abdull Halim Aqbar, Ikbal Ardhi, Hendra Yunianto Ardiyansyah Ari Ridwan Subakti Arif Nuryono, Arif ARIF SUSILO Arif Sutrisno Arnani R, Retno Dwi Arrasyid, Ayata Arsyad, Syarif Naufal Arum Tarina Arvita Emarilis Intani Arvita Emarilis Intani Asep Arwan Sulaeman Asep Suryadi Aspandra, Rahadian Astuti, Maharani Dwi Aswan Supriyadi Sunge Ats-Tsauri, Muhammad Ibrahim Azhar Syahrir Azhar, Muhammad Helmi B. Juliantoro, Krisna Bagusromadhan, Trisno Ajisantoso Balazi Gea Bekti Nugrahadi3 Bulqis, Elaeys Mulia Butsianto, Sufajar Chise Midiantyka Dadang Heri Kusumah Danang Aji, Rizky Daril Euro Adrian Darmawan, Heru Dede Agus Imam Bahahudin Dendi Wahyudi Devi Artanti Devi Haryanti Didin Sjarifudin, Didin Dwi Indra Prasetya Dwi Indra Prasetya Dwi Irwati Dwi Prasetyo, Novian Edi Widodo Edy Widodo Eki Prafitri Rahmadani Eko Budiarto Elkin Rilvani Enang Ashar Suryono Erdi erwin barita tambunan Fakhri Luthfiyana Rafif Farhan, Aan Fathoni Thohir Fathul Arifin Febrinasari, Tantry Fibi Eko Putra Fibi Eko Putra Firda Anisah Firda Anisah firmansyah, Afif Fitri Rezeki Fransiskus Gea Gian Rijaldi Gusman Simon Hadikristanto, Wahyu Hadikristanto Hamzah M Mardi Putra Hardiansyah Hardiansyah Hendi Herlambang Hendi Herlambang Hermawan, Dicky Heru Darmawan Hia, Sefania Hibarkah Kurnia Hidayah, Zulfa Zakiatul Ifan Aly Rifqi Ikhsan Romli Indra Gunawan Indra Setiawan Indra Setiawan indrianto, elsa Indriastiningsih, Erna Indriyani Achmad, Listian Intani, Arvita Emarilis Intani, Arvita Emrilis Iqbal Kurniawan Irvan Firdaus Iskandar Zulkarnaen Jamiyati, Ani Jimmy Alfaruqi Ramadan Josef Anis, Billy Junaedi, Putra Junus Parulian Gultom Kartini, Tri Mulyani Kelvin Leo Kosasih Krismanto, Rendi Kurniasih, Dewi Kustiwan, Susan Lastri Sulastri Leni Ratnasari M. Rofih Maman Hariana Marenda Kurniawati Maryadi, Dery Mar’atus Solikhah Maulana, Donny Ma’mun, Mohamad Sukron Mega Purnamasari Mohammad Edwar Sopan Muhamad Fatchan Muhamad Rifai Muhamad, Mamad Muhammad Ali Yafi Yafi Muhammad Angga Abdulah Muhammad Fatchan Muhammad Hegar Sukmana MUHAMMAD RIZALDY, MUHAMMAD Muhammad Zaini El Wahyu Muhammmad Rizki muhidin, asep Muslim, Ade Muyasar, Athariq Dias Nabilah Syifa’ Savira Nasihardani, Dana Nawangsih, Ismasari Nicky Putri Nida An Khofiyah Novi Sari Dewi Nugraha, Rifal Nugroho, Bayu Hari Nugroho, Rifal Nur Fahmi Dwiyansah Nur Ilman Ilyas Nurastuti, Preatmi Nurhadi Surojudin Nurhidayanti, Nisa Omanudin Omanudin Opie Oktavia Yuliani Panggalih, Barleyan Simon Tatag Panji Pasatrio, RahmanPasatrio Prasetya, Dwi Indra Pujianto, Hendri Purnama Sakhrial Putra Damai Galoh Putra, Alfandias Seysna Putra, Fibi Eko Putri Nabila Adinda Adriansyah Putri Rizki Amalia Putri, Isria Miharti Maherni Qodriah, Sari Laelatul Rafi, Affan Rafli Dwi Putra Rahmat Hidayat Ramadhani, Yunita ramdhani, alvin Rani Setiawati Ratna Wira Ningsih Ratoko, Sita Kurniaty Rendi Fajar Utama Edri Rendi Fajar Utama Edri Renno Satrio Retno Purwani Setyaningrum Rezha Adhitya Fachraji Riandani, Andini Putri Rina Mutiara, Rina Risky Bambang Sutrisna Rismawati Risti Yaningsih Rizky Ramdani Miftahul Fadilah Roni Suryo Suwarno Roni, Dede Rudy Setiawan Santoso, Trisno Aji Saputra, Jacky Cahaya Sari, Putri Nawang sarwo edy Sarwo Edy Sasongko, Ananto Tri Satibi, Ilham Satria Bagus Aji Septian Arie Prayoga Setiawan Setiawan Setiawan Siddik, Abdullah Fawzy Siti Rahayu Siti Rahayu Siti Rahayu Steven Tudus Suara, Jaka SUDARYANTO SUDARYANTO Sudaryanto Sudaryanto Sugiyanto, Laras Ati Suhartinah, Siti Suhendra Suhendra Suhendra Suhendra Sulaeman, Asep Arwan Sunita Dasman Supriyanto Supriyanto Supriyati Supriyati . Supriyati Supriyati Suratno Lourentius Surya Bintarti Susan Kurniawan Susan Kustiwan Sutriyanto, Dwi Syahwildan, Muhammad Syarah Rizkia Feriaty Syarah Rizkia Feriaty, Syarah Rizkia Tan, Emmelia Taufiq Rachman Taufiq Rachman, Taufiq Totok Yuliarto Toyosito, Rakay Edhiargo Tri Mulyani Kartini Trianda, Fajar Tya Oktovia Uly Amrina Wahyu Hadikristanto Wahyudi Hidayat, Wahyudi Widyastuti, Mega Widyawati, Dhea Nur Wiharti Wiharti Wiradarma, Muhammad Visnhu Wiwi Wiliyanti Fadillah Wiyanto Wiyanto Yadi Haryadi Yahya, Adibah Yuli, Asnonik Yuswanto Zavero, Chicko Al Zulfa Fitri Ikatrinasari