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Journal : jes

Kegagalan Permukaan Kontak Rail dan Wheel pada Overhead Travelling Crane Azhar; Ajinar; Zainuddin
Journal of Engineering and Science Vol. 1 No. 1 (2022): January-June 2022
Publisher : Yayasan Kawanad

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.56347/jes.v1i1.4

Abstract

For the sake of the smooth process of cement production, it is necessary to maintain each component of the production. One of the tools that play an important role in the maintenance and production of cement is the Overhead Traveling Crane, which is a combination of a separate lifting mechanism with a frame to lift and move loads that can be hung freely or attached to the crane itself. The problems that arise in the Overhead Traveling Crane include the reverse direction of the motor rotation due to an error in the motor connection, the motor cannot start due to a disconnected power supply, the occurrence of bending (curving) on ​​the girder due to lifting operations that exceed the maximum capacity which can also accelerate service life. of the girder, wear on the wheel due to high workload during operation. Due to the need for very long use, periodic maintenance is needed so that it can be in normal condition for a long time. The main parts that support the overall weight of the crane are rails and wheels. This journal discusses the analysis of failures that occur due to contact between rails and wheels that occur in a cement factory. Failure analysis is done by testing the hardness of both the wheel and the rely which is considered to have failed or is no longer suitable for use. Then review the results of direct field observations with data from hardness tests and literature studies related to wheels and rails. after that it was concluded that the company considered for the procurement of rails and wheels. The conclusion obtained is that the hardness value on the rail is lower than on the wheel. Resulting in failure of the rail so that the rail must be replaced.
Eksperimen Pengaruh Kecepatan Pada Diameter Nozzle 2,5 mm dalam Proses Laser Cutting Masri; Suhaeri; Machmud, M. Nizar; Zainuddin; Saifuddin; Azhar
Journal of Engineering and Science Vol. 2 No. 2 (2023): July-December 2023
Publisher : Yayasan Kawanad

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.56347/jes.v2i2.168

Abstract

This experimental study examines the impact of speed variations on the 2.5 mm nozzle diameter in low-carbon steel laser cutting. The primary objective is to optimize the roundness of the cut by considering cutting speed factors. Through a series of experiments conducted on low-carbon steel plates measuring 200 mm x 200 mm, utilizing a 2.5 mm nozzle diameter with speed variations of 2, 3, and 4 m/minute, the research measures roundness quality using a digital caliper. Results indicate that cutting speed influences roundness quality, with the lowest deviation observed at a speed of 2 m/minute and the highest at 3 m/minute. The study also highlights that increased cutting speed and the use of a larger nozzle require higher gas pressure.
Kegagalan Permukaan Kontak Rail dan Wheel pada Overhead Travelling Crane Azhar; Ajinar; Zainuddin
Journal of Engineering and Science Vol. 1 No. 1 (2022): January-June 2022
Publisher : Yayasan Kawanad

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.56347/jes.v1i1.4

Abstract

For the sake of the smooth process of cement production, it is necessary to maintain each component of the production. One of the tools that play an important role in the maintenance and production of cement is the Overhead Traveling Crane, which is a combination of a separate lifting mechanism with a frame to lift and move loads that can be hung freely or attached to the crane itself. The problems that arise in the Overhead Traveling Crane include the reverse direction of the motor rotation due to an error in the motor connection, the motor cannot start due to a disconnected power supply, the occurrence of bending (curving) on ​​the girder due to lifting operations that exceed the maximum capacity which can also accelerate service life. of the girder, wear on the wheel due to high workload during operation. Due to the need for very long use, periodic maintenance is needed so that it can be in normal condition for a long time. The main parts that support the overall weight of the crane are rails and wheels. This journal discusses the analysis of failures that occur due to contact between rails and wheels that occur in a cement factory. Failure analysis is done by testing the hardness of both the wheel and the rely which is considered to have failed or is no longer suitable for use. Then review the results of direct field observations with data from hardness tests and literature studies related to wheels and rails. after that it was concluded that the company considered for the procurement of rails and wheels. The conclusion obtained is that the hardness value on the rail is lower than on the wheel. Resulting in failure of the rail so that the rail must be replaced.
Eksperimen Pengaruh Kecepatan Pada Diameter Nozzle 2,5 mm dalam Proses Laser Cutting Masri; Suhaeri; Machmud, M. Nizar; Zainuddin; Saifuddin; Azhar
Journal of Engineering and Science Vol. 2 No. 2 (2023): July-December 2023
Publisher : Yayasan Kawanad

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.56347/jes.v2i2.168

Abstract

This experimental study examines the impact of speed variations on the 2.5 mm nozzle diameter in low-carbon steel laser cutting. The primary objective is to optimize the roundness of the cut by considering cutting speed factors. Through a series of experiments conducted on low-carbon steel plates measuring 200 mm x 200 mm, utilizing a 2.5 mm nozzle diameter with speed variations of 2, 3, and 4 m/minute, the research measures roundness quality using a digital caliper. Results indicate that cutting speed influences roundness quality, with the lowest deviation observed at a speed of 2 m/minute and the highest at 3 m/minute. The study also highlights that increased cutting speed and the use of a larger nozzle require higher gas pressure.
Co-Authors Aan Aswari Abdul Kadir Abdul Malik Karim Amrullah Abdul Muhit Adi Pamungkas Aditya Adiaksa Afriani Agung Prasetyo Agus Susanto Agustina, Christin Ahmad Azhar Kadim Ahmad Mushawir ahmad rizal Ahmad Syahrul Khoir Maulana Ajinar Akhmad Faeda Insani Akhyar Alamsyah Alfina Ali Hajjaj, Wafi Almannah Wassalwa, Almannah Alwi Amin, Risma Aminah Hasanah, Nur Afifah Amirul Mukminin Andi Fitriani Djollong Andi Muhammad Yaqkin Anggara, Aditya Antu, Mihrawaty S Apri Setiawan Arisandi, Dody Aswad, Yusrin Aynin Mashfufah Ayu Ashari Azhar Azhar, Triyana Arfan Aziza Putri, Lara Azizah Aziziyahh A’zizah Beny Hamdani Buana, Andika Prawira Budi Triyono Deni Trianda Pitri Devi Sara, Ira Deviana, Avinda Mega Dewiyanti Didin Purniawan DWI RAHMAWATI Eko Wahyudi, Agustiya Erik Pebrikarlepi Ernawati Ersi Fadly Achmad Azhar Fatkhul Wahab, Fatkhul Fauzi Fathur Rosi Ferdiyanto, Feri Fhaisol, Muhammad Iqbal Firda, Firda Hariroh Firdausia, Wardaniatul Gumarpi Rahis Pasaribu Hafid Hairul Ulum Handayani, Tut Hanun, Aisyatul Harta Winata, Vivin Hasan, Muridha Hasbuddin Khalid Heriady Herman, Sriyana Holifah, Rodiatul Hunowu, Sri Yulian Ilham Azmy Indah Aminatuz Zuhriyah Irsyam Risdawati Islam, Raudhatul Ismail Ismail, Alaina Zulfa Jamilah, Nor Jazuli, Sulaiman Jeni Pratista, Mawar Kahfi, Abdul kamarang, Apliandi Kamil wahyudi Kamriana Karim Karim, Yusri Kartika N, Anggi Khairudin Kosim Koto, Ismail Kriswanda Krishnapatria Kurniati Kuswanto, Hedi Laili, Tika Rohmatul Leni Susanti Leo Van Gunawan Lestari , Wahyu Lubis, Fitriadi Lubis, Sulhan Hamid H Lubis, Syahrul Efendi Lusi Tutur Mulia M. Nizar Machmud M. Ridwan M.Zainul Hasan D.C Maimun Makhfud Syawaludin Marhaban, Saiful Marice Simarmata Masri mistiar, Wolly Moh. Nisyar Sy. Abd. Azis Much Fahri mudjisusatyo, yuniarto Muh Syaifullah Hasan Muhammad Azwar Muhammad Ikram. S Muhammad Yasir Nasution Muhammad Yassir Mujahidin Munadhir Munadhir Mushtofa , Lutfi Mutiah Nadra Mutiara Sari3 Nanang Widodo Nanda Dwi Astri Ngatou Rohman Noorhya Akhmar Ramadhan Putri, Eva Noviani, Dwi Nur Fitri Amalia Nurfadhila E. Patue Nurlina Nurrisma Nurul Malahayati Nurun Nuraini Osberth Sinaga Pangaribuan, Wanapri Petrus Londa Putra, T. Edisah Putri Hayati Putri Wahyuningtyas, Putri Qadir Gassing, Qadir Rachmat, Angki Apriliandi Raden Roro Yngwistian Jannavis Astie Radeni Sukma Indra Dewi Rahmadani, Nahdah Rahmat Arfan Raksajaya, Gibran Al-Hady Ramadhan Syahmedi Siregar Ramli Ratna Dewanti Rika Handayani Rini Wahyuni Mohamad Rini, Nanda Puspita Ritonga, Fatimah Az-zahra Riyan Maulana Rizki Ramadani Rusmana Putri, Qisty Amalina Rusnita Sabitah Safila, Risa Saifuddin Saiful Saiful Marhaban Saleh, Adi Salle Saparuddin Latu Saputra, Anugerah Sari, Desy Fitria Sarinah Basri K SATIYA CITRA DEWI septiyani, sely Setiawan, Apri setiawan, Dibyo Shirly Rizki Kusumaningrum Siagian, Maslina Siregar, Erliati Siregar, Yulisa Dwi Siti Murtosiah Sparisoma Viridi Suardi Sufyan Suhaeri Suleman Ibrahim Sulistiani, Ita Suriadi Suwantri Syafrial Syafrial Syarifuddin Hasyim Syugiarto Syugiarto Tanjung, Dhiauddin Toni Budi Santoso Tria Mariz Arief Triyeni Wulandari Ulfa Hoyriah Ummal Khoiriyah Wahyu Hasdi Wahyu Lestari Wanapri Pangaribuan White , Jayne Widiastuty, Lilis Wildan As’at Taufik Hsb Yahya, Rosnida Yonoriadi Yosri Oktavia Yusuf, Nur Ayun R. Zainal Arifin Zakariyah Zeni Abdi