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REDESIGN LAYOUT WORKSTATION PROSES INJECTION MOLDING BERDASARKAN WORKLOAD ANALYSIS DAN PROSES SIMULASI PADA PEMBUATAN KOMPONEN LCDTV Mulyana, Fajar; Sugiono, Sugiono; Tama, Ishardita Pambudi
JEMIS (Journal of Engineering & Management in Industrial System) Vol. 3 No. 2 (2015)
Publisher : Industrial Engineering Department, Faculty of Engineering, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jemis.2015.003.02.6

Abstract

Abstract Productivity improvement of the company can be reach with many effort, which are minimizing waste, improving the utility of operator, and also redesigning layout facilities. Based on the observation, idle time of operator for the injection process is 30 minutes. If the delay will be compare with the company losses, it is equal to IDR. 1.001.700/operator/month. Based on this problem, redesign of the facilities layout is a solution to improve utilities and workload of operator. The result of this research, alternative layout has design based on simulation and the analysis of Activity Relationship Chart (ARC). It could be minimized the material handling 49.4 meters and 42.9 seconds. For the financial analysis, it can be minimized the labour cost IDR 14.684.670/month and also the material handling cost at least IDR 54.262/month.
ANALISIS PERBAIKAN WORK STATION PADA PROSES PRODUKSI GARMENT DENGAN MENGGUNAKAN PENDEKATAN ENVIRONMENT ERGONOMIC Rasyid, Mentari; Surachman, Surachman; Sugiono, Sugiono
JEMIS (Journal of Engineering & Management in Industrial System) Vol. 4 No. 2 (2016)
Publisher : Industrial Engineering Department, Faculty of Engineering, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jemis.2016.004.02.3

Abstract

ABSTRACT  Productivity garment greatly influenced by the work station facilities and presence in the workplace. UD Aliya- Malang is one example as an object of research. Based on the results of the initial surveys and interviews conducted by the operator, there are a number of complaints were found among them is the problem of the narrow room, the buildup of working materials at the work station, lighting and air circulation is less to make the operator comfortable in work. Based on the results of measurements, conditions of work station at UD Aliya still less ergonomic, which if left unchecked can lead to many complaints and problems in the future. Improvement of  work station using Ergonomic Environment approach, the results can be obtained using the optimal amount of light for each work station, a reduction in noise levels, and improved air circulation using venilator turbine. As well as using ARC analysis, the results obtained are placement work station layout, the result is important juxtapose work station I and IV with the Warehouse. Keywords: Work Station, Activity Relationship Diagram, Environment Ergonomic
ANALISIS PERBAIKAN WORK STATION PADA PROSES PRODUKSI GARMENT DENGAN MENGGUNAKAN PENDEKATAN ANTHROPOMETRI Rasyid, Mentari; Surachman, Surachman; Sugiono, Sugiono
JEMIS (Journal of Engineering & Management in Industrial System) Vol. 4 No. 1 (2016)
Publisher : Industrial Engineering Department, Faculty of Engineering, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jemis.2016.004.01.10

Abstract

ABSTRACT  Productivity garment greatly influenced by the work station facilities and presence in the workplace . UD Aliya -  Malang is one example as an object of research . Based on the research conducted , there are still some problems . This is also supported by the operator of complaints about the draft working facilities , the work table is often used as a medium to carry out the activity of cutting material (cloth or canvas). Incompatibility between the dimension table with the body dimensions of operators resulted in operators often complain , and perform movements beyond the normal limits . By using anthropometric approach , the results obtained is the size of the table corresponding to the dimensions of the body of the operator , namely the size of the table is 117cm x 69cm x 98,41cm . Keywords: Work Station, Facilities of Work, Anthropometry
STRATEGIES OF MAINTENANCE MODEL FOR EXERCISE BOOK MANUFACTURING MACHINE ON PAPER INDUSTRY BY IMPLEMENTING MONTE CARLO SIMULATION APPROACH Astuti, Fina Andika Frida; Sugiono, Sugiono; Choiron, Moch Agus
JEMIS (Journal of Engineering & Management in Industrial System) Vol. 5 No. 1 (2017)
Publisher : Industrial Engineering Department, Faculty of Engineering, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jemis.2017.005.01.1

Abstract

PT. XYZ is one of many paper manufacturing companies in East Java which produces Exercise Book. The company implements corrective engine maintenance system where new components replacement is done when the engine is damaged. This treatment system resulted in frequent engine sudden stopping. With so many breakdown frequencies resulting from the fact that the engine stops abruptly, the broken raw materials increases in number and causes losses for the company. To overcome that problem we need appropriate treatment strategies to minimize the frequency of breakdown. Another aim is to minimize downtime and maintenance costs incurred because of engine maintenance activity. There are 3 maintenance scenarios implemented to solve such problem, i.e. scenario based on the existing condition of the company, scenario of component replacement in accordance with Mean Time to Failure (MTTF) value, and scenario of component replacement when the reliability of the component has reached 70%. From those three scenarios we will manually carry out an interval maintenance planning and Monte Carlo simulation. The result of data processing shows that in order to minimize the number of Exercise Book engine breakdown we can apply the 3rd scenario namely the replacement of component when the reliability of component has reached 70%. To minimize the amount of downtime and maintenance costs appropriately we shall use scenario 2, namely the replacement of component based on the Mean Time To Failure (MTTF) value.  
IMPLEMENTATION OF LEAN MANUFACTURING TO MINIMIZE WASTE IN THE PROCESS OF PLASTIC BOX 260 USING VSM AND AHP METHOD Ratlalan, Roberth Marshall; Tama, Ishardita Pambudi; Sugiono, Sugiono
JEMIS (Journal of Engineering & Management in Industrial System) Vol. 5 No. 2 (2017)
Publisher : Industrial Engineering Department, Faculty of Engineering, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jemis.2017.005.02.2

Abstract

Abstract one of the national manufacturing industry company engaged in the manufacture of military products with the resulting product is plastic box 260. To minimize the waste that occurs lean manufacturing approach is assisted by one of the tools in the concept of lean value stream mapping (VSM) aims to describe the overall Information from the flow of raw materials to finished products. Waste identification begins with the waste relationship matrix (WRM) and waste assessment questionnaire (WAQ) to determine the percentage of waste with the 3rd largest rank. Further analysis is done by analytical hierarchy process (AHP) aims to know the criteria of weighting from waste that has the highest ranking. The recommendation of improvement based on the analysis of waste with the 3 largest (unccessary inventory, overproduction, motion) and takt time calculation is to apply 5S, to apply forecasting, to add a working facility in the form of cooling room, to do maintenance activities such as preventive maintenance, addition of tools and machine, Setting laser machine, and layout design of production floor layout.
SIMULATION OF COAL HANDLING PLANT TO SUPPORT THE STABILITY OF COAL SUPPLY KUSMIWARDHANA, DANANG; Sugiono, Sugiono
JEMIS (Journal of Engineering & Management in Industrial System) Vol. 8 No. 2 (2020)
Publisher : Industrial Engineering Department, Faculty of Engineering, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jemis.2020.008.02.6

Abstract

PLTU PJB UPJ O&M Paiton is a steam power plant which uses coal as a fuel Coal Handling Plant. It is an important unit to control coal supply. Recently, PLTU PJB UPJ O&M Paiton uses coal from many suppliers. That suppliers can be devided in two qualities based on they calorific values, which low rank and high rank. Multi supplier can affect instability of boiler performance if the coal supply to boiler didn’t managed properly. The blending process between high rank coal and low rank coal had been done to solve that problem, but unwanted mixing between supplier still can be happened if there is not proper management in the coal yard.The solution offered to solve the problem is by making design lost to district from actual system, So that, it is necessary to ascertain how the impact of lost to system in CHP. Simulation method is used to know that impact. The simulation is done with EXTEND6TM software by modeling the components of the existing  CHP system.
CLASSIFICATION OF QUANTITATIVE MODEL SCENARIOS IN A CLOSED-LOOP SUPPLY CHAIN USING UNDERLYING FACTORS AND VARIABLES: A RESEARCH REVIEW Yuliawati, Evi; Pratikto, Pratikto; Sugiono, Sugiono; Novareza, Oyong
JEMIS (Journal of Engineering & Management in Industrial System) Vol 10, No 1 (2022)
Publisher : Industrial Engineering Department, Faculty of Engineering, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/10.21776/ub.jemis.2022.010.01.3

Abstract

In a closed-loop supply chain area, the concept of sustainability is one of the primary factors that motivates companies to survive in a dynamic market. The purpose of this paper is to present a literature review of quantitative models in the remanufacturing process, especially mathematical models such as pricing decisions and cost models, reviewed from various scientific journals. Challenges to meet market demands, to boost efficient operational costs, and to increase profits have made researchers interested in deeply exploring this issue. Studies in the reverse supply chain area ensure that the supply process runs effectively and efficiently, meeting a level that is as good as when implementing the forward supply chain. Coordination and collaboration among companies, core acquisition strategy, model character behavior, and reverse channel structure are some characteristics of the quantitative models within the area of a closed-loop supply chain. Mapping was arranged to identify the involvement of research variables (core acquisition cost and remanufactured product price) and factors that were considered in the mathematical model of core acquisition (quantity and quality). Furthermore, the related literature on the issue was analyzed based on the involvement of the considered variables and factors. Finally, future research opportunities are presented as the result of the conducted literature review in this study.
Co-Authors ., Intan Nugraheni Kusuma ., Kamila Ainun Rahmah ., Monicha Suryaning Ratri Abdul Hamid Abdullah Abdullah Abrianto, Merdian Yozima Sugeng Abu Khaer, Abu Achmad Barkah Cahyadi Achmad Nadhif Rozzaky, Achmad Nadhif Afga Grahadika Pradipta, Afga Grahadika Agung Budi Satmiko Agus R, Abu Hasan Agus Triyono Agustina Eunike Ahmad Muzakki Ahmad Sahidah Aini Nur Mahdina Aizzun, Sajidah Nur Akbar Wibowo, Akbar Akhmad Zaini, Akhmad Aldhama, Shofa Aulia Alfaruk, Saddam Rasyidin AlFauza Marpaung, Zaid Ali ulat, Muhamad Aliwafa, Aliwafa Aliyah, Hikmatul Amanah, Roudhotul Amie Kusumawardhani, Amie Amik Krismawati Aminah Aminah Anang Bakhtiar Anas, M. Anbiya, Henry Hafidz Andhika Ramadhan Budiprasetya, Andhika Ramadhan Andhini Dwi Pertiwi Andriyan, Muhammad Johny Anggraini, Martina Dwi Anita Rahmawati Anwar, Dinda Martalina Arasy Alimudin Ardian Saputra, Ardian Ardiana Rachmi Nafidah, Ardiana Rachmi Ares Jelbiamta Binawan Iskandar, Ares Jelbiamta Binawan Areta Predikty, Areta Arief Rahmawan Arief, Fitta Fridditta Arif Rahman Arsetyani, Fiki Arti Wahyu Utami Asad, Faisal Al Asmuruf, Desi Ratnasari Astari Ramadawika Prasindi, Astari Ramadawika Astrilyana Astrilyana, Astrilyana Astuti, Fina Andika Frida Atika Dwi Febriana Augusty Tae Ferdinand Ayodya, Frisma Ayu Azlia, Wifqi B, Mesra Bachrul Amiq Baidlawy, Zakiyuddin Bambang, Sudibya Bellyn Mey Cendy Besari, Luri Anom Biantary, Maya Preva Brian Daris Firnanda Buchori Buchori Budi Kadaryanto Budi Kusuma Nuswantoro Cahyawati, Amanda N. Ceria Farela Mada Tantrika Ceria Farela Mada Tantrika Choiron, Moch Agus Christina Hutahaean, Christina Citrawati Jatiningrum Debrina Puspita Andriani Denny Widhiyanuriyawan Derita, Djumansi Dewi Hardiningtyas Dewi Kusuma Wardani Dina Ayu Noviyanti, Dina Ayu Dompas, Befly Harly Doni Ferdiansyah Dwi Hadi Sulistyarini Dwi Prareginawati, Dwi Dwi Suharyanta Dyah Rohma Wati Edizul Adiwijaya Sadir Egar Astri Dewi Eka Susanti Elsen Ronando Emawati, Heny Endang Tri Wahyurini Eni Kurniawati ERIC GUNAWAN Erlangga Prio Utomo Evi Novita Sari Evi Yuliawati Fadhillah Laila, Fadhillah Fadhillah, Ika Nur Fadjar Kurnia Hartati, Fadjar Kurnia Faizah, Nai’matul Retno Fajar Mulyana Fajar Restuhadi Farisa Islamidina Fatem, Albert Fatem Fatem, Monika Fathorrozi, Fathorrozi Fauzi Fauzi Ferdiansyah, Doni Ferdiansyah, Doni Fitria Martanty Suripto, Fitria Martanty Fuad Dwi Hanggara Galih Setyo Utomo, Galih Setyo Galuh Ratna Dewi Giamulia, Daniel Setiawan Gultom, Mawar Juwita Hafid AS Shiddiq Handayani, Milda Hari Hariadi, Hari Hariyono Hariyono Harjum Muharam Harmaman Harry Soesanto Harry Sudjono, Harry Hartawan, Adi Haryono, Wasis Hasah, Naili Uswatun Hasan Bashori Hasrianti, Hasrianti Hastawati Chrisna Suroso, Hastawati Chrisna hayati, rahmatul Hefniy, Hefniy Hendrizal Hendrizal Hendro Hariyanto, Hendro Henny Destiana Hery Purnomo Hina, Shahzadi I Made Sukresna Ifnu Bastian Ihwan Hamdala Ika Setianingsih, Ika Ilhamuddin Ihamuddin Indradewa, Rhian Indrayadi, Bambang Irawan, Roynaldi Wahyu Irawaty, Mardiana Irianti, Aprilia Ishardita Pambudi Tama Islam, Washifah Jannaty Saiful Ismail, Fajar Isnawan, Mohammad Bagus Istiqomah, Aulia Istiyono, Istiyono Ivan Kharisma Jamhari Jamhari Jazilurrahman Judiono Judiono Julian Frank Rouw Jumani, Jumani Karina Dwi Lestari Khairan Afif Mahadika, Khairan Afif Khalilurrahman Khalilurrahman, Khalilurrahman Khoirun Nisa Khomarun - Koesdijarto, Roenadi Kuntjojo, Kuntjojo Kurnia Nindyo Priyotomo Kurniasih, Nanda Bella Kurniawan, Maskun Kurniawan, Rony KUSMIWARDHANA, DANANG Kusno Kusno Kusumiyati Laila Kamilla Lalu Tri Wijaya Nata Kusuma Latief, Jamil Leindra Dirianzani Lely Riawati Lianawati, Dian Linawati, Safitri Lukman Hakim Lydia Damara Raj Suweda, Lydia Damara Raj Made Prima Yuwana Sari, Made Prima Yuwana Maghribi, Mochammad Agus Syifaudin Al Mahagiyani, Mahagiyani Mahmud, Yudhi Maigoda, Tonny Cortis Manshur, umar Manurung, Natalya Maretha Ruswiansari, Maretha Margianto Margianto Maritha, Vevi Marliani, Tiara Marseti, Dwi Ayu Marwendi, Reza Okva Masganti Sit Matheus Nugroho Mau, Yesaya Mayang Anggraini Mershanita Firdhayanti, Mershanita Miftahudin, Dwi Misbakhul Munir Moch. Agus Choiron Mochamad Muchson Mochammad Alfi Rochman, Mochammad Alfi Mohammad Taufiq Hidayat Monika, Suci Mu'jijah, Mu'jijah Muchammad Agus Salim, Muchammad Agus Muhammad Hamdani Azmi Muhammad Hendy Saifuddin Muhammad Muchson Muhammad Rizky Fitrah Rochman Mulyono Mulyono Munif, Muhammad Munir, Misbakhur Nabila Nailatus Sakina, Nabila Nailatus Nandiwardana Bawika Adhikara, Nandiwardana Bawika Naufal Riza Firdaus, Naufal Riza Naura Vizkia Ndruru,, Faduhu o Neni Dyah Purwanti Nikita Safrida, Nikita Nikmatus Sholikha, Nikmatus Ni’mah, Siti Rojabiyatun Noerdjanah, Noerdjanah Novia Alvin Nur Annisa Novitasari, Evi Nur Azizah Nurbi, Rahma Sabilah Nurdiani, Siti Nuriyanto Nuriyanto, Nuriyanto Nurmalasari, Ita Nursalim Nursalim Nursasongko, Mega Nurul Qomariyah Nuzullis Lailatul Kamaliyah Oktaviani, Yesa Olbata, Yandri Ishakh Oyong Novareza Pahlawan, Brahma Pamungkas, Barolym Tri Patah, Abdul Polin, Charlens Pramono, Galih D.A Prasetyo, Ganang D. Prasojo, Lantif Diat Pratama, Leo Pratama, Martha Yogi Prathama, Kevin Aditya Pratikto Pratikto Prestianto, Bayu Pujiati, Rima Purba, Untung Romualdo Purbanova, Reni Purnomo Budi Santoso Puspitasari, Aidha Fitria Putri Sandora Putri, Anisa Indike Putri, Friska Monika Putro, Wisnu Wijayanto Qodriyah, Khodijatul Qornain, Dzul Qoyum, Alif Ainun R, Abu Hasan Agus R, Susilo Toto Rachmat Ghozali Siddiq, Rachmat Ghozali Radhitia Rahman S, Radhitia Rahman Rahangiar, Matrona Ancelina raharjo, itot bian Rahmad, Syah Putra Bagus Rahman, Fathor Rahmanisa, Rahmanisa Rahmi Yuniarti Raissa Putri Nanda Wibawa Rajab, Resky A. Rajab, Resky Amalia Raka Kristyanto, Raka Rakhmat Himawan Ramsa, Achmad Mulfi Rasdam Rasdam Rasdam, Rasdam Rasyid, Mentari Ratih Ardia Sari Ratlalan, Roberth Marshall Redemptus Victor, Redemptus Refantino Putra Remba Yanuar Efranto Reras, Rafael Ch Resti Wijayanti, Fitria Eka Retnaningtyas, Widyasari Rifkarosita Putri Ginaris Rinnanik Rio Prasetyo Lukodono Rismanto, Muhammad Riwayati Zein Riwayatiningsih, Rika Rizal, Mohammad Syifaur Rizki Chandra Mauludi Rizki Desiarti, Rizki Rizky Andani Rizquha, Ach Rohmatulloh, Rizal Rosalina Dewi Novitasari, Rosalina Dewi Roymons Jimmy Dimu Rr. Forijati -, Rr. Forijati Rumakat, Moh. Jafar Rusdi Dwi Iriansyah, Rusdi Ruth Melly Sari Sinaga, Ruth Melly Sari Ryan Fardian, Ryan Safitri, Rizky Ade Saiful Anwar Saifullah, Ipul Sangaji, Jumiyati Saptianipo Aprilia Safitri, Saptianipo Aprilia Saputra, Aman Saputra, Elin Panca Sardani, Rama Aditiya Sari, Meylany Ulfa Sari, Sinta Wisma Sari, Sylvie Indah Kartika Sarimole, Frencis Matheos Sasmita, Heny Septian Dwi Cahya Setiawan, Fanny Sharafika, Nova Ayu Siahaan, Irandha Citra Marasi Simarmata, Surya Saputra Simbolon, Roganda Ronggur Siregar, Jhon Septin M. Siswahyudianto Siswanto, Romi Siti Halidjah Siti Halimah Slamet Wahyudi Sonief, Achmad As’ad SRI ASTUTIK Sri Hidayah, Mudita SRI RAHAYU Sri Widiyawati Sriatun Sriatun Sriatun stibies, jelita cicilia Subagyo, Subagyo Suci Astutik Sudewi Sudewi Sulistyowati, Rizka Putri Sumarna, Pandu Surachman Surachman Suryo Hadi Wira Prabowo Suseno Amin, Suseno Swara, Suluh E. Syaiful Bakhri Syamsiati, Syamsiati Syariful Mubarok T. Ade, Reswanda Tanani, Stefany Sabrina Tegar Rian Putra, Tegar Rian Tirkaamiana, Mohammad Taufan Tirkaamiana, Muhammad Taufan Toni, Toni Tri Bawono, Bambang Tri Winarsih Tri Yuliani, Tri Trisno Martono Tundo, Tundo Tutuk Indriyani Tyasha Warna Valinda, Tyasha Warna Ucu Wandi Somantri Ulat, M. Ali Ulumiyah, Lailis Umma, Chaerul Ummi Kulsum Usman Setiawan Vedy, Nabila Kharimah Viki Rahmanto Wahyu Retno Widiyaningsih Wargo, Wargo Waruwu, Mesirawati Waskito Aji Suryo Putro Wati, Dewi Purnama Wawan Ridwan Mutaqin Widagdo, Aris Widiar, Yusril Rochmad Widiyaningsih, Dwi Widya Wijayanti Yanestia Nalendrana Putri, Yanestia Nalendrana Yeni Sumantri Yenni Arista Cipta Ekalaturrahmah Yenny, Ratna Fitry Yolla Zelika Desastra Yudianto, Iwan Yuenyongchaiwat, Kornanong Yuli Cahyono Yulius Christanto Aldi Wicaksono, Yulius Christanto Aldi Yundari, Yundari Yunika, Sherlia Yuswono Hadi Zaini Gunawan Zainul Hasan Zamrozi, Imam Zefry Darmawan Zelika, Yolla Zihni, Zahrina Zikri Azham, Zikri Zul Hidayat Nurdin